From 2d583dc7d0b0b58e94da0a2e56277e42ed762914 Mon Sep 17 00:00:00 2001
From: jaseg <git@jaseg.net>
Date: Sun, 17 Jun 2018 14:06:52 +0200
Subject: Clamp looking alright

---
 hardware/enclosure/olsndot_base.scad | 110 +++++++++++++++++++++++++++++++++++
 1 file changed, 110 insertions(+)
 create mode 100644 hardware/enclosure/olsndot_base.scad

(limited to 'hardware/enclosure/olsndot_base.scad')

diff --git a/hardware/enclosure/olsndot_base.scad b/hardware/enclosure/olsndot_base.scad
new file mode 100644
index 0000000..2cea8b2
--- /dev/null
+++ b/hardware/enclosure/olsndot_base.scad
@@ -0,0 +1,110 @@
+
+/* A small, arbitrary unit to guard against rounding errors */
+eps = 0.1;
+alot = 1000;
+
+/* Base PCB size */
+pcb_width = 90;
+pcb_height = 50;
+
+bottom_thickness = 1.5;
+
+screw_base_dia = 8;
+screw_base_h = 5;
+screw_nut_dia = 5.4;
+screw_nut_h = 6;
+screw_hole_dia = 3.5;
+screw_hole_h = 6;
+
+module rounded_rect(w, h, r) {
+    hull(){
+        translate([w/2-r, h/2-r]) circle(r);
+        translate([-(w/2-r), h/2-r]) circle(r);
+        translate([w/2-r, -(h/2-r)]) circle(r);
+        translate([-(w/2-r), -(h/2-r)]) circle(r);
+    }
+}
+
+module single_screw_base() {
+    translate([0, 0, bottom_thickness-eps]) linear_extrude(height=screw_base_h+eps) {
+        circle(d=screw_base_dia);
+        translate([-screw_base_dia/2, 0]) square([alot, alot]);
+        translate([0, -screw_base_dia/2]) square([alot, alot]);
+    }
+}
+
+w = pcb_width+10;
+h = pcb_height;
+l = 10;
+r = 10;
+t = 5;
+b = 5;
+s1_pos = [ w/2-l,  h/2-b];
+s2_pos = [-w/2+r, -h/2+t];
+s3_pos = [ w/2-l, -h/2+t];
+s4_pos = [-w/2+r,  h/2-b];
+module screw_bases() {
+    intersection() {
+        union() {
+            translate(s1_pos) single_screw_base();
+            translate(s2_pos) mirror([1,1,0]) single_screw_base();
+            translate(s3_pos) mirror([0,1,0]) single_screw_base();
+            translate(s4_pos) mirror([1,0,0]) single_screw_base();
+        }
+        cube([w+eps, h+eps, alot], center=true);
+    }
+}
+
+
+module single_screw_hole() {
+    translate([0, 0, bottom_thickness+screw_base_h+eps])
+    mirror([0,0,1])
+    union() {
+        cylinder(h=screw_nut_h+eps, d=screw_nut_dia);
+        cylinder(h=screw_hole_h+eps, d=screw_hole_dia);
+    }
+}
+
+module screw_holes() {
+    translate(s1_pos) single_screw_hole();
+    translate(s2_pos) mirror([1,1,0]) single_screw_hole();
+    translate(s3_pos) mirror([0,1,0]) single_screw_hole();
+    translate(s4_pos) mirror([1,0,0]) single_screw_hole();
+}
+
+tab_w = 20;
+tab_h = 30;
+tab_thickness = 3;
+tab_hole_d = 9;
+module screw_tab() {
+    difference() {
+        translate([-tab_h/2, -eps, 0]) cube([tab_h, tab_w+eps, tab_thickness]);
+        rotate([0, 0, -50]) translate([-alot/2, tab_h*0.6, -eps]) cube([alot, alot, tab_h+2*eps]);
+        rotate([0, 0, 50]) translate([-alot/2, tab_h*0.6, -eps]) cube([alot, alot, tab_thickness+2*eps]);
+        translate([0, tab_w/2, -eps]) cylinder(d=tab_hole_d, h=tab_thickness+eps*2);
+    }
+}
+
+wall_height = bottom_thickness + 3;
+wall_thickness = 1.5;
+
+cutout_w = 25;
+cutout_h = 70;
+
+module carrier() {
+    union() {
+        difference() {
+            translate([0, 0, wall_height/2]) cube([w, h, wall_height], center=true);
+            translate([0, 0, bottom_thickness + alot/2]) cube([w-wall_thickness*2+eps, h-wall_thickness*2+eps, alot], center=true);
+            cube([cutout_h, cutout_w, alot], center=true);
+        }
+        difference() {
+            screw_bases();
+            screw_holes();
+        }
+        translate([0, h/2, 0]) screw_tab();
+        mirror([0,1,0]) translate([0, h/2, 0]) screw_tab();
+    }
+}
+
+carrier($fn=25);
\ No newline at end of file
-- 
cgit