From 4ea1b26293914aff6f146bded586ce2ee8aa68cb Mon Sep 17 00:00:00 2001 From: jaseg Date: Mon, 9 Oct 2023 19:56:42 +0200 Subject: Coupling sims work --- coil_parasitics.py | 152 ++++++++++++++++++++++++++++++++++++++++++++++++++--- 1 file changed, 145 insertions(+), 7 deletions(-) (limited to 'coil_parasitics.py') diff --git a/coil_parasitics.py b/coil_parasitics.py index 08a3603..0eddf6f 100644 --- a/coil_parasitics.py +++ b/coil_parasitics.py @@ -108,10 +108,15 @@ def elmer_solver(cwd, stdout_log=None, stderr_log=None): return result -@click.command() +@click.group() +def cli(): + pass + + +@cli.command() @click.option('-d', '--sim-dir', type=click.Path(dir_okay=True, file_okay=False, path_type=Path)) @click.argument('mesh_file', type=click.Path(dir_okay=False, path_type=Path)) -def run_capacitance_simulation(mesh_file, sim_dir): +def self_capacitance(mesh_file, sim_dir): physical = dict(enumerate_mesh_bodies(mesh_file)) if sim_dir is not None: sim_dir = Path(sim_dir) @@ -168,10 +173,10 @@ def run_capacitance_simulation(mesh_file, sim_dir): capacitance_matrix = np.loadtxt(tmpdir / 'capacitance.txt') -@click.command() +@cli.command() @click.option('-d', '--sim-dir', type=click.Path(dir_okay=True, file_okay=False, path_type=Path)) @click.argument('mesh_file', type=click.Path(dir_okay=False, path_type=Path)) -def run_inductance_simulation(mesh_file, sim_dir): +def inductance(mesh_file, sim_dir): physical = dict(enumerate_mesh_bodies(mesh_file)) if sim_dir is not None: @@ -264,16 +269,149 @@ def run_inductance_simulation(mesh_file, sim_dir): elif P is None or R is None or U_mag is None: raise click.ClickException(f'Error during solver execution. Electrical parameters could not be calculated. See log files for details:\n{solver_stdout.absolute()}\n{solver_stderr.absolute()}') - U = math.sqrt(P*R) + V = math.sqrt(P*R) I = math.sqrt(P/R) L = 2*U_mag / (I**2) - assert math.isclose(U, 1.0, abs_tol=1e-3) + assert math.isclose(V, 1.0, abs_tol=1e-3) + print(f'Total magnetic field energy: {format_si(U_mag, "J")}') + print(f'Reference coil current: {format_si(I, "Ω")}') print(f'Coil resistance calculated by solver: {format_si(R, "Ω")}') print(f'Inductance calucated from field: {format_si(L, "H")}') +@cli.command() +@click.option('-r', '--reference-field', type=float, required=True) +@click.option('-d', '--sim-dir', type=click.Path(dir_okay=True, file_okay=False, path_type=Path)) +@click.argument('mesh_file', type=click.Path(dir_okay=False, path_type=Path)) +def mutual_inductance(mesh_file, sim_dir, reference_field): + physical = dict(enumerate_mesh_bodies(mesh_file)) + + if sim_dir is not None: + sim_dir = Path(sim_dir) + sim_dir.mkdir(exist_ok=True) + + sim = elmer.load_simulation('3D_steady', 'coil_mag_sim.yml') + mesh_dir = '.' + mesh_fn = 'mesh' + sim.header['Mesh DB'] = f'"{mesh_dir}" "{mesh_fn}"' + sim.constants.update({ + 'Permittivity of Vacuum': str(constants.epsilon_0), + 'Gravity(4)': f'0 -1 0 {constants.g}', + 'Boltzmann Constant': str(constants.Boltzmann), + 'Unit Charge': str(constants.elementary_charge)}) + + air = elmer.load_material('air', sim, 'coil_mag_materials.yml') + ro4003c = elmer.load_material('ro4003c', sim, 'coil_mag_materials.yml') + copper = elmer.load_material('copper', sim, 'coil_mag_materials.yml') + + solver_current = elmer.load_solver('Static_Current_Conduction', sim, 'coil_mag_solvers.yml') + solver_magdyn = elmer.load_solver('Magneto_Dynamics', sim, 'coil_mag_solvers.yml') + solver_magdyn_calc = elmer.load_solver('Magneto_Dynamics_Calculations', sim, 'coil_mag_solvers.yml') + + copper_eqn = elmer.Equation(sim, 'copperEqn', [solver_current, solver_magdyn, solver_magdyn_calc]) + air_eqn = elmer.Equation(sim, 'airEqn', [solver_magdyn, solver_magdyn_calc]) + + bdy_trace1 = elmer.Body(sim, 'trace1', [physical['trace1'][1]]) + bdy_trace1.material = copper + bdy_trace1.equation = copper_eqn + + bdy_trace2 = elmer.Body(sim, 'trace2', [physical['trace2'][1]]) + bdy_trace2.material = copper + bdy_trace2.equation = copper_eqn + + bdy_sub1 = elmer.Body(sim, 'substrate1', [physical['substrate1'][1]]) + bdy_sub1.material = ro4003c + bdy_sub1.equation = air_eqn + + bdy_sub2 = elmer.Body(sim, 'substrate2', [physical['substrate2'][1]]) + bdy_sub2.material = ro4003c + bdy_sub2.equation = air_eqn + + + bdy_ab = elmer.Body(sim, 'airbox', [physical['airbox'][1]]) + bdy_ab.material = air + bdy_ab.equation = air_eqn + + bdy_if_top1 = elmer.Body(sim, 'interface_top1', [physical['interface_top1'][1]]) + bdy_if_top1.material = copper + bdy_if_top1.equation = copper_eqn + + bdy_if_bottom1 = elmer.Body(sim, 'interface_bottom1', [physical['interface_bottom1'][1]]) + bdy_if_bottom1.material = copper + bdy_if_bottom1.equation = copper_eqn + + bdy_if_top2 = elmer.Body(sim, 'interface_top2', [physical['interface_top2'][1]]) + bdy_if_top2.material = copper + bdy_if_top2.equation = copper_eqn + + bdy_if_bottom2 = elmer.Body(sim, 'interface_bottom2', [physical['interface_bottom2'][1]]) + bdy_if_bottom2.material = copper + bdy_if_bottom2.equation = copper_eqn + + potential_force = elmer.BodyForce(sim, 'electric_potential', {'Electric Potential': 'Equals "Potential"'}) + bdy_trace1.body_force = potential_force + bdy_trace2.body_force = potential_force + + # boundaries + boundary_airbox = elmer.Boundary(sim, 'FarField', [physical['airbox_surface'][1]]) + boundary_airbox.data['Electric Infinity BC'] = 'True' + + boundary_vplus1 = elmer.Boundary(sim, 'Vplus1', [physical['interface_top1'][1]]) + boundary_vplus1.data['Potential'] = 1.0 + boundary_vplus1.data['Save Scalars'] = True + + boundary_vminus1 = elmer.Boundary(sim, 'Vminus1', [physical['interface_bottom1'][1]]) + boundary_vminus1.data['Potential'] = 0.0 + + boundary_vplus2 = elmer.Boundary(sim, 'Vplus2', [physical['interface_top2'][1]]) + boundary_vplus2.data['Potential'] = 1.0 + boundary_vplus2.data['Save Scalars'] = True + + boundary_vminus2 = elmer.Boundary(sim, 'Vminus2', [physical['interface_bottom2'][1]]) + boundary_vminus2.data['Potential'] = 0.0 + + with tempfile.TemporaryDirectory() as tmpdir: + tmpdir = sim_dir if sim_dir else Path(tmpdir) + + sim.write_startinfo(tmpdir) + sim.write_sif(tmpdir) + # Convert mesh from gmsh to elemer formats. Also scale it from 1 unit = 1 mm to 1 unit = 1 m (SI units) + elmer_grid(mesh_file.absolute(), 'mesh', cwd=tmpdir, scale=[1e-3, 1e-3, 1e-3], + stdout_log=(tmpdir / 'ElmerGrid_stdout.log'), + stderr_log=(tmpdir / 'ElmerGrid_stderr.log')) + solver_stdout, solver_stderr = (tmpdir / 'ElmerSolver_stdout.log'), (tmpdir / 'ElmerSolver_stderr.log') + res = elmer_solver(tmpdir, + stdout_log=solver_stdout, + stderr_log=solver_stderr) + + P, R, U_mag = None, None, None + solver_error = False + for l in res.stdout.splitlines(): + if (m := re.fullmatch(r'StatCurrentSolve:\s*Total Heating Power\s*:\s*([0-9.+-Ee]+)\s*', l)): + P = float(m.group(1)) + elif (m := re.fullmatch(r'StatCurrentSolve:\s*Effective Resistance\s*:\s*([0-9.+-Ee]+)\s*', l)): + R = float(m.group(1)) + elif (m := re.fullmatch(r'MagnetoDynamicsCalcFields:\s*ElectroMagnetic Field Energy\s*:\s*([0-9.+-Ee]+)\s*', l)): + U_mag = float(m.group(1)) + elif re.fullmatch(r'IterSolve: Linear iteration did not converge to tolerance', l): + solver_error = True + + if solver_error: + raise click.ClickException(f'Error: One of the solvers did not converge. See log files for details:\n{solver_stdout.absolute()}\n{solver_stderr.absolute()}') + elif P is None or R is None or U_mag is None: + raise click.ClickException(f'Error during solver execution. Electrical parameters could not be calculated. See log files for details:\n{solver_stdout.absolute()}\n{solver_stderr.absolute()}') + + V = math.sqrt(P*R) + I = math.sqrt(P/R) + Lm = (U_mag - 2*reference_field) / ((I/2)**2) + + assert math.isclose(V, 1.0, abs_tol=1e-3) + + print(f'Mutual inductance calucated from field: {format_si(Lm, "H")}') + + if __name__ == '__main__': - run_inductance_simulation() + cli() -- cgit