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-rw-r--r--twisted_coil_gen_twolayer.py1047
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diff --git a/twisted_coil_gen_twolayer.py b/twisted_coil_gen_twolayer.py
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@@ -1,1047 +0,0 @@
-#!/usr/bin/env python3
-
-import subprocess
-import sys
-import math
-import multiprocessing
-import os
-from math import *
-from pathlib import Path
-from itertools import cycle
-from contextlib import contextmanager
-
-from scipy.constants import mu_0
-import numpy as np
-import click
-import matplotlib as mpl
-
-from gerbonara.cad.kicad import pcb as kicad_pcb
-from gerbonara.cad.kicad import footprints as kicad_fp
-from gerbonara.cad.kicad import graphical_primitives as kicad_gr
-from gerbonara.cad.kicad import primitives as kicad_pr
-from gerbonara.utils import Tag
-from gerbonara import graphic_primitives as gp
-from gerbonara import graphic_objects as go
-
-
-__version__ = '1.0.0'
-
-
-def point_line_distance(p, l1, l2):
- x0, y0 = p
- x1, y1 = l1
- x2, y2 = l2
- # https://en.wikipedia.org/wiki/Distance_from_a_point_to_a_line
- return abs((x2-x1)*(y1-y0) - (x1-x0)*(y2-y1)) / sqrt((x2-x1)**2 + (y2-y1)**2)
-
-def line_line_intersection(l1, l2):
- p1, p2 = l1
- p3, p4 = l2
- x1, y1 = p1
- x2, y2 = p2
- x3, y3 = p3
- x4, y4 = p4
-
- # https://en.wikipedia.org/wiki/Line%E2%80%93line_intersection
- px = ((x1*y2-y1*x2)*(x3-x4)-(x1-x2)*(x3*y4-y3*x4))/((x1-x2)*(y3-y4)-(y1-y2)*(x3-x4))
- py = ((x1*y2-y1*x2)*(y3-y4)-(y1-y2)*(x3*y4-y3*x4))/((x1-x2)*(y3-y4)-(y1-y2)*(x3-x4))
- return px, py
-
-def angle_between_vectors(va, vb):
- angle = atan2(vb[1], vb[0]) - atan2(va[1], va[0])
- if angle < 0:
- angle += 2*pi
- return angle
-
-
-def traces_to_gmsh(traces, mesh_out, bbox, model_name='gerbonara_board', log=True, copper_thickness=0.035, board_thickness=0.8, air_box_margin=5.0):
- import gmsh
- occ = gmsh.model.occ
- eps = 1e-6
-
- gmsh.initialize()
- gmsh.model.add('gerbonara_board')
- if log:
- gmsh.logger.start()
-
- trace_tags = {}
- trace_ends = set()
- render_cache = {}
- for i, tr in enumerate(traces, start=1):
- layer = tr[1].layer
- z0 = 0 if layer == 'F.Cu' else -(board_thickness+copper_thickness)
-
- prims = [prim
- for elem in tr
- for obj in elem.render(cache=render_cache)
- for prim in obj.to_primitives()]
-
- tags = []
- for prim in prims:
- if isinstance(prim, gp.Line):
- length = dist((prim.x1, prim.y1), (prim.x2, prim.y2))
- box_tag = occ.addBox(0, -prim.width/2, 0, length, prim.width, copper_thickness)
- angle = atan2(prim.y2 - prim.y1, prim.x2 - prim.x1)
- occ.rotate([(3, box_tag)], 0, 0, 0, 0, 0, 1, angle)
- occ.translate([(3, box_tag)], prim.x1, prim.y1, z0)
- tags.append(box_tag)
-
- for x, y in ((prim.x1, prim.y1), (prim.x2, prim.y2)):
- disc_id = (round(x, 3), round(y, 3), round(z0, 3), round(prim.width, 3))
- if disc_id in trace_ends:
- continue
-
- trace_ends.add(disc_id)
- cylinder_tag = occ.addCylinder(x, y, z0, 0, 0, copper_thickness, prim.width/2)
- tags.append(cylinder_tag)
- print('fusing', tags)
- tags, tag_map = occ.fuse([(3, tags[0])], [(3, tag) for tag in tags[1:]])
- print(tags)
- assert len(tags) == 1
- (_dim, tag), = tags
- trace_tags[i] = tag
-
- (x1, y1), (x2, y2) = bbox
- substrate = occ.addBox(x1, y1, -board_thickness, x2-x1, y2-y1, board_thickness)
-
- x1, y1 = x1-air_box_margin, y1-air_box_margin
- x2, y2 = x2+air_box_margin, y2+air_box_margin
- w, d = x2-x1, y2-y1
- z0 = -board_thickness-air_box_margin
- ab_h = board_thickness + 2*air_box_margin
- airbox = occ.addBox(x1, y1, z0, w, d, ab_h)
-
- print('Cutting airbox')
- occ.cut([(3, airbox)], [(3, tag) for tag in trace_tags.values()], removeObject=True, removeTool=False)
- print('Fragmenting')
- fragment_tags, fragment_hierarchy = occ.fragment([(3, airbox)], [(3, substrate)] + [(3, tag) for tag in trace_tags.values()])
-
- print('Synchronizing')
- occ.synchronize()
- substrate_physical = gmsh.model.add_physical_group(3, [substrate], name='substrate')
- airbox_physical = gmsh.model.add_physical_group(3, [airbox], name='airbox')
- trace_physical_surfaces = [
- gmsh.model.add_physical_group(2, list(gmsh.model.getAdjacencies(3, tag)[1]), name=f'trace{i}')
- for i, tag in trace_tags.items()]
-
- airbox_adjacent = set(gmsh.model.getAdjacencies(3, airbox)[1])
- in_bbox = {tag for _dim, tag in gmsh.model.getEntitiesInBoundingBox(x1+eps, y1+eps, z0+eps, x1+w-eps, y1+d-eps, z0+ab_h-eps, dim=3)}
- airbox_physical_surface = gmsh.model.add_physical_group(2, list(airbox_adjacent - in_bbox), name='airbox_surface')
-
- #points_airbox_adjacent = set(gmsh.model.getAdjacencies(0, airbox)[1])
- #points_inside = {tag for _dim, tag in gmsh.model.getEntitiesInBoundingBox(x1+eps, y1+eps, z0+eps, x1+w-eps, y1+d-eps, z0+ab_h-eps, dim=0)}
-
- #gmsh.model.mesh.setSize([(0, tag) for tag in points_airbox_adjacent - points_inside], 10e-3)
-
- gmsh.model.mesh.setSize(getPoints((3, airbox)), 10.0)
-
- trace_field = gmsh.model.mesh.field.add('BoundaryLayer')
- gmsh.model.mesh.field.setNumbers(trace_field, 'CurvesList', getCurves(*trace_tags.values()))
- gmsh.model.mesh.field.setNumber(trace_field, 'Size', 0.5)
- gmsh.model.mesh.field.setNumber(trace_field, 'SizeFar', 5.0)
- #gmsh.model.mesh.field.setAsBackgroundMesh(trace_field)
-
- substrate_field = gmsh.model.mesh.field.add('Box')
- gmsh.model.mesh.field.setNumber(substrate_field, 'VIn', board_thickness)
- gmsh.model.mesh.field.setNumber(substrate_field, 'VOut', 10.0)
- gmsh.model.mesh.field.setNumber(substrate_field, 'XMin', x1)
- gmsh.model.mesh.field.setNumber(substrate_field, 'YMin', y1)
- gmsh.model.mesh.field.setNumber(substrate_field, 'ZMin', -board_thickness)
- gmsh.model.mesh.field.setNumber(substrate_field, 'XMax', x2)
- gmsh.model.mesh.field.setNumber(substrate_field, 'YMax', y2)
- gmsh.model.mesh.field.setNumber(substrate_field, 'ZMax', 0)
- gmsh.model.mesh.field.setNumber(substrate_field, 'Thickness', 2*board_thickness)
-
- background_field = gmsh.model.mesh.field.add('MinAniso')
- gmsh.model.mesh.field.setNumbers(background_field, 'FieldsList', [trace_field, substrate_field])
- gmsh.model.mesh.field.setAsBackgroundMesh(background_field)
-
- gmsh.option.setNumber('Mesh.MeshSizeFromCurvature', 12)
- gmsh.option.setNumber('Mesh.Smoothing', 10)
- gmsh.option.setNumber('Mesh.Algorithm3D', 10)
- gmsh.option.setNumber('Mesh.MeshSizeMax', 1)
- gmsh.option.setNumber('General.NumThreads', multiprocessing.cpu_count())
-
- print('Meshing')
- gmsh.model.mesh.generate(dim=3)
- print('Writing')
- gmsh.write(str(mesh_out))
-
-@contextmanager
-def model_delta():
- import gmsh
- gmsh.model.occ.synchronize()
- entities = {i: set() for i in range(4)}
- for dim, tag in gmsh.model.getEntities():
- entities[dim].add(tag)
-
- yield
-
- gmsh.model.occ.synchronize()
- new_entities = {i: set() for i in range(4)}
- for dim, tag in gmsh.model.getEntities():
- new_entities[dim].add(tag)
-
- for i, dimtype in enumerate(['points', 'lines', 'surfaces', 'volumes']):
- delta = entities[i] - new_entities[i]
- print(f'Removed {dimtype} [{len(delta)}]: {", ".join(map(str, delta))[:180]}')
-
- delta = new_entities[i] - entities[i]
- print(f'New {dimtype} [{len(delta)}]: {", ".join(map(str, delta))[:180]}')
-
-
-def _gmsh_coil_inductance_geometry(traces, mesh_out, bbox, copper_thickness, board_thickness, air_box_margin_h):
- import gmsh
- occ = gmsh.model.occ
- trace_tags = []
- trace_ends = set()
- render_cache = {}
- first_disk, last_disk = None, None
- for i, tr in enumerate(traces, start=1):
- layer = tr[1].layer
- z0 = 0 if layer == 'F.Cu' else -(board_thickness+copper_thickness)
-
- objs = [obj
- for elem in tr
- for obj in elem.render(cache=render_cache)]
-
- tags = []
- for ob in objs:
- if isinstance(ob, go.Line):
- length = dist((ob.x1, ob.y1), (ob.x2, ob.y2))
- w = ob.aperture.equivalent_width('mm')
- box_tag = occ.addBox(0, -w/2, 0, length, w, copper_thickness)
- angle = atan2(ob.y2 - ob.y1, ob.x2 - ob.x1)
- occ.rotate([(3, box_tag)], 0, 0, 0, 0, 0, 1, angle)
- occ.translate([(3, box_tag)], ob.x1, ob.y1, z0)
- tags.append(box_tag)
-
- for x, y in ((ob.x1, ob.y1), (ob.x2, ob.y2)):
- disc_id = (round(x, 3), round(y, 3), round(z0, 3), round(w, 3))
- if disc_id in trace_ends:
- continue
-
- trace_ends.add(disc_id)
- cylinder_tag = occ.addCylinder(x, y, z0, 0, 0, copper_thickness, w/2)
- tags.append(cylinder_tag)
-
- if first_disk is None:
- occ.synchronize()
- adjacent = gmsh.model.getAdjacencies(3, cylinder_tag)
- first_disk = adjacent
- elif i == len(traces) and last_disk is None:
- occ.synchronize()
- adjacent = gmsh.model.getAdjacencies(3, cylinder_tag)
- last_disk = adjacent
-
- for elem in tr:
- if isinstance(elem, kicad_pcb.Via):
- cylinder_tag = occ.addCylinder(elem.at.x, elem.at.y, 0, 0, 0, -board_thickness, elem.drill/2)
- tags.append(cylinder_tag)
- occ.synchronize()
-
- if len(tags) > 1:
- print('fusing', tags)
- tags, tag_map = occ.fuse([(3, tags[0])], [(3, tag) for tag in tags[1:]])
- print(tags)
-
- assert len(tags) == 1
- (_dim, tag), = tags
- trace_tags.append(tag)
-
- print('fusing top-level', trace_tags)
- tags, tag_map = occ.fuse([(3, trace_tags[0])], [(3, tag) for tag in trace_tags[1:]])
- print(tags)
- assert len(tags) == 1
- (_dim, toplevel_tag), = tags
-
- (x1, y1), (x2, y2) = bbox
-
- first_geom = traces[0][0]
-
- with model_delta():
- print('Fragmenting disks')
- interface_tag_top = occ.addDisk(first_geom.start.x, first_geom.start.y, 0, first_geom.width/2, first_geom.width/2)
- interface_tag_bottom = occ.addDisk(first_geom.start.x, first_geom.start.y, -board_thickness, first_geom.width/2, first_geom.width/2)
- occ.fragment([(3, toplevel_tag)], [(2, interface_tag_top), (2, interface_tag_bottom)], removeObject=True, removeTool=True)
-
- substrate = occ.addBox(x1, y1, -board_thickness, x2-x1, y2-y1, board_thickness)
-
- print('cut')
- with model_delta():
- print(occ.cut([(3, substrate)], [(3, toplevel_tag)], removeObject=True, removeTool=False))
-
- return toplevel_tag, interface_tag_top, interface_tag_bottom, substrate
-
-
-def getCurves(*volume_tags):
- import gmsh
- dim_tags = gmsh.model.getBoundary([(3, tag) for tag in volume_tags], oriented=False)
- return [curve_tag for dim, curve_tag in gmsh.model.getBoundary(dim_tags, oriented=False, combined=False) if dim == 1]
-
-def getPoints(*dim_tags):
- import gmsh
- return [(0, tag) for dim, tag in gmsh.model.getBoundary(dim_tags, oriented=False, recursive=True) if dim == 0]
-
-
-def traces_to_gmsh_mag(traces, mesh_out, bbox, model_name='gerbonara_board', log=True, copper_thickness=0.035, board_thickness=0.8, air_box_margin_h=30.0, air_box_margin_v=80.0):
- import gmsh
- occ = gmsh.model.occ
- eps = 1e-6
-
- gmsh.initialize()
- gmsh.model.add('gerbonara_board')
- if log:
- gmsh.logger.start()
-
- toplevel_tag, interface_tag_top, interface_tag_bottom, substrate = _gmsh_coil_inductance_geometry(traces, mesh_out, bbox, copper_thickness, board_thickness, air_box_margin_h)
-
- (x1, y1), (x2, y2) = bbox
- x1, y1 = x1-air_box_margin_h, y1-air_box_margin_h
- x2, y2 = x2+air_box_margin_h, y2+air_box_margin_h
- w, d = x2-x1, y2-y1
- z0 = -2*copper_thickness-board_thickness-air_box_margin_v
- ab_h = 2*copper_thickness + board_thickness + 2*air_box_margin_v
- airbox = occ.addBox(x1, y1, z0, w, d, ab_h)
-
- print('cut')
- with model_delta():
- print(occ.cut([(3, airbox)], [(3, toplevel_tag), (3, substrate)], removeObject=True, removeTool=False))
-
- print(f'Fragmenting airbox ({airbox}) with {toplevel_tag=} {substrate=}')
- with model_delta():
- print(occ.fragment([(3, airbox)], [(3, toplevel_tag), (3, substrate)], removeObject=True, removeTool=False))
-
- print('Synchronizing')
- occ.synchronize()
-
- first_geom = traces[0][0]
- pcx, pcy = first_geom.start.x, first_geom.start.y
- pcr = first_geom.width/2
- (_dim, plane_top), = gmsh.model.getEntitiesInBoundingBox(pcx-pcr-eps, pcy-pcr-eps, -eps, pcx+pcr+eps, pcy+pcr+eps, eps, 2)
- (_dim, plane_bottom), = gmsh.model.getEntitiesInBoundingBox(pcx-pcr-eps, pcy-pcr-eps, -board_thickness-eps, pcx+pcr+eps, pcy+pcr+eps, -board_thickness+eps, 2)
-
- substrate_physical = gmsh.model.add_physical_group(3, [substrate], name='substrate')
- airbox_physical = gmsh.model.add_physical_group(3, [airbox], name='airbox')
- trace_physical = gmsh.model.add_physical_group(3, [toplevel_tag], name='trace')
-
- gmsh.model.mesh.setSize(getPoints((3, airbox)), 10.0)
- #gmsh.model.mesh.setSize(getPoints((3, substrate)), 1.0)
- #gmsh.model.mesh.setSize(getPoints((3, toplevel_tag)), 0.1)
-
- #trace_field = gmsh.model.mesh.field.add('AttractorAnisoCurve')
- #gmsh.model.mesh.field.setNumbers(trace_field, 'CurvesList', getCurves(toplevel_tag))
- #gmsh.model.mesh.field.setNumber(trace_field, 'DistMax', 1.0)
- #gmsh.model.mesh.field.setNumber(trace_field, 'DistMin', 0.3)
- #gmsh.model.mesh.field.setNumber(trace_field, 'SizeMinNormal', 0.1)
- #gmsh.model.mesh.field.setNumber(trace_field, 'SizeMaxNormal', 1.0)
- #gmsh.model.mesh.field.setNumber(trace_field, 'SizeMinTangent', 0.5)
- #gmsh.model.mesh.field.setNumber(trace_field, 'SizeMaxTangent', 2.0)
- #gmsh.model.mesh.field.setAsBackgroundMesh(trace_field)
-
- trace_field = gmsh.model.mesh.field.add('BoundaryLayer')
- gmsh.model.mesh.field.setNumbers(trace_field, 'CurvesList', getCurves(toplevel_tag))
- gmsh.model.mesh.field.setNumber(trace_field, 'Size', 0.5)
- gmsh.model.mesh.field.setNumber(trace_field, 'SizeFar', 5.0)
- #gmsh.model.mesh.field.setAsBackgroundMesh(trace_field)
-
- substrate_field = gmsh.model.mesh.field.add('Box')
- gmsh.model.mesh.field.setNumber(substrate_field, 'VIn', board_thickness)
- gmsh.model.mesh.field.setNumber(substrate_field, 'VOut', 10.0)
- gmsh.model.mesh.field.setNumber(substrate_field, 'XMin', x1)
- gmsh.model.mesh.field.setNumber(substrate_field, 'YMin', y1)
- gmsh.model.mesh.field.setNumber(substrate_field, 'ZMin', -board_thickness)
- gmsh.model.mesh.field.setNumber(substrate_field, 'XMax', x2)
- gmsh.model.mesh.field.setNumber(substrate_field, 'YMax', y2)
- gmsh.model.mesh.field.setNumber(substrate_field, 'ZMax', 0)
- gmsh.model.mesh.field.setNumber(substrate_field, 'Thickness', 2*board_thickness)
-
- background_field = gmsh.model.mesh.field.add('MinAniso')
- gmsh.model.mesh.field.setNumbers(background_field, 'FieldsList', [trace_field, substrate_field])
- gmsh.model.mesh.field.setAsBackgroundMesh(background_field)
-
- interface_top_physical = gmsh.model.add_physical_group(2, [plane_top], name='interface_top')
- interface_bottom_physical = gmsh.model.add_physical_group(2, [plane_bottom], name='interface_bottom')
-
- airbox_adjacent = set(gmsh.model.getAdjacencies(3, airbox)[1])
- in_bbox = {tag for _dim, tag in gmsh.model.getEntitiesInBoundingBox(x1+eps, y1+eps, z0+eps, x2-eps, y2-eps, z0+ab_h-eps, dim=2)}
- airbox_physical_surface = gmsh.model.add_physical_group(2, list(airbox_adjacent - in_bbox), name='airbox_surface')
-
- points_airbox_adjacent = {tag for _dim, tag in gmsh.model.getBoundary([(3, airbox)], recursive=True, oriented=False)}
- points_inside = {tag for _dim, tag in gmsh.model.getEntitiesInBoundingBox(x1+eps, y1+eps, z0+eps, x1+w-eps, y1+d-eps, z0+ab_h-eps, dim=0)}
- #gmsh.model.mesh.setSize([(0, tag) for tag in points_airbox_adjacent - points_inside], 300e-3)
-
- gmsh.option.setNumber('Mesh.MeshSizeFromCurvature', 12)
- gmsh.option.setNumber('Mesh.Smoothing', 10)
- gmsh.option.setNumber('Mesh.Algorithm3D', 10) # HXT
- gmsh.option.setNumber('Mesh.MeshSizeMax', 10)
- gmsh.option.setNumber('Mesh.MeshSizeMin', 0.08)
- gmsh.option.setNumber('General.NumThreads', multiprocessing.cpu_count())
-
- print('Writing geo file')
- gmsh.write('/tmp/test.geo_unrolled')
- print('Meshing')
- gmsh.model.mesh.generate(dim=3)
- print('Writing to', str(mesh_out))
- gmsh.write(str(mesh_out))
-
-
-def traces_to_gmsh_mag_mutual(traces, mesh_out, bbox, model_name='gerbonara_board', log=True, copper_thickness=0.035, board_thickness=0.8, air_box_margin_h=30.0, air_box_margin_v=80.0, mutual_offset=(0, 0, 5), mutual_rotation=(0, 0, 0)):
- import gmsh
- occ = gmsh.model.occ
- eps = 1e-6
-
- gmsh.initialize()
- gmsh.model.add('gerbonara_board')
- if log:
- gmsh.logger.start()
-
- m_dx, m_dy, m_dz = mutual_offset
- m_ax, m_ay, m_az = mutual_rotation
- m_dz += 2*copper_thickness + board_thickness
-
- toplevel_tag1, interface_tag_top1, interface_tag_bottom1, substrate1 = _gmsh_coil_inductance_geometry(traces, mesh_out, bbox, copper_thickness, board_thickness, air_box_margin_h)
-
- upper_coil = [(3, toplevel_tag1), (3, substrate1)]
- occ.translate(upper_coil, m_dx, m_dy, m_dz)
-
- print('rotate')
- with model_delta():
- occ.rotate(upper_coil, 0, 0, 0, 0, 0, 1, m_az)
-
- toplevel_tag2, interface_tag_top2, interface_tag_bottom2, substrate2 = _gmsh_coil_inductance_geometry(traces, mesh_out, bbox, copper_thickness, board_thickness, air_box_margin_h)
-
- (x1, y1), (x2, y2) = bbox
- x1, y1 = x1-air_box_margin_h, y1-air_box_margin_h
- x2, y2 = x2+air_box_margin_h, y2+air_box_margin_h
- w, d = x2-x1, y2-y1
- z0 = -2*copper_thickness-board_thickness-air_box_margin_v
- ab_h = 4*copper_thickness + 2*board_thickness + 2*air_box_margin_v + m_dz
- airbox = occ.addBox(x1, y1, z0, w, d, ab_h)
-
- print('cut')
- with model_delta():
- print(occ.cut([(3, airbox)], [(3, toplevel_tag1), (3, toplevel_tag2), (3, substrate1), (3, substrate2)], removeObject=True, removeTool=False))
-
- print(f'Fragmenting airbox ({airbox}) with {toplevel_tag1=} {substrate1=} {toplevel_tag2=} {substrate2=}')
- with model_delta():
- print(occ.fragment([(3, airbox)], [(3, toplevel_tag1), (3, toplevel_tag2), (3, substrate1), (3, substrate2)], removeObject=True, removeTool=False))
-
- print('Synchronizing')
- occ.synchronize()
-
- first_geom = traces[0][0]
- pcx, pcy = first_geom.start.x + m_dx, first_geom.start.y + m_dy
- pcx, pcy = math.cos(m_az) * pcx - math.sin(m_az) * pcy, math.sin(m_az) * pcx + math.cos(m_az) * pcy
- pcr = first_geom.width/2
-
- (_dim, plane_top1), = gmsh.model.getEntitiesInBoundingBox(pcx-pcr-eps, pcy-pcr-eps, m_dz-eps, pcx+pcr+eps, pcy+pcr+eps, m_dz+eps, 2)
- (_dim, plane_bottom1), = gmsh.model.getEntitiesInBoundingBox(pcx-pcr-eps, pcy-pcr-eps, m_dz-board_thickness-eps, pcx+pcr+eps, pcy+pcr+eps, m_dz-board_thickness+eps, 2)
-
- pcx, pcy = first_geom.start.x, first_geom.start.y
- (_dim, plane_top2), = gmsh.model.getEntitiesInBoundingBox(pcx-pcr-eps, pcy-pcr-eps, -eps, pcx+pcr+eps, pcy+pcr+eps, eps, 2)
- (_dim, plane_bottom2), = gmsh.model.getEntitiesInBoundingBox(pcx-pcr-eps, pcy-pcr-eps, -board_thickness-eps, pcx+pcr+eps, pcy+pcr+eps, -board_thickness+eps, 2)
-
- substrate1_physical = gmsh.model.add_physical_group(3, [substrate1], name='substrate1')
- trace1_physical = gmsh.model.add_physical_group(3, [toplevel_tag1], name='trace1')
- substrate2_physical = gmsh.model.add_physical_group(3, [substrate2], name='substrate2')
- trace2_physical = gmsh.model.add_physical_group(3, [toplevel_tag2], name='trace2')
- airbox_physical = gmsh.model.add_physical_group(3, [airbox], name='airbox')
-
- interface_top1_physical = gmsh.model.add_physical_group(2, [plane_top1], name='interface_top1')
- interface_bottom1_physical = gmsh.model.add_physical_group(2, [plane_bottom1], name='interface_bottom1')
- interface_top2_physical = gmsh.model.add_physical_group(2, [plane_top2], name='interface_top2')
- interface_bottom2_physical = gmsh.model.add_physical_group(2, [plane_bottom2], name='interface_bottom2')
-
- airbox_adjacent = set(gmsh.model.getAdjacencies(3, airbox)[1])
- in_bbox = {tag for _dim, tag in gmsh.model.getEntitiesInBoundingBox(x1+eps, y1+eps, z0+eps, x2-eps, y2-eps, z0+ab_h-eps, dim=2)}
- airbox_physical_surface = gmsh.model.add_physical_group(2, list(airbox_adjacent - in_bbox), name='airbox_surface')
-
- gmsh.model.mesh.setSize(getPoints((3, airbox)), 10.0)
-
- trace_field = gmsh.model.mesh.field.add('BoundaryLayer')
- gmsh.model.mesh.field.setNumbers(trace_field, 'CurvesList', getCurves(toplevel_tag1, toplevel_tag2))
- gmsh.model.mesh.field.setNumber(trace_field, 'Size', 0.5)
- gmsh.model.mesh.field.setNumber(trace_field, 'SizeFar', 10.0)
-
- substrate_field = gmsh.model.mesh.field.add('AttractorAnisoCurve')
- gmsh.model.mesh.field.setNumbers(substrate_field, 'CurvesList', getCurves(substrate1, substrate2))
- gmsh.model.mesh.field.setNumber(substrate_field, 'DistMax', 10)
- gmsh.model.mesh.field.setNumber(substrate_field, 'DistMin', 0)
- gmsh.model.mesh.field.setNumber(substrate_field, 'SizeMinNormal', board_thickness/3)
- gmsh.model.mesh.field.setNumber(substrate_field, 'SizeMaxNormal', 10.0)
- gmsh.model.mesh.field.setNumber(substrate_field, 'SizeMinTangent', 0.5)
- gmsh.model.mesh.field.setNumber(substrate_field, 'SizeMaxTangent', 10.0)
-
- background_field = gmsh.model.mesh.field.add('MinAniso')
- gmsh.model.mesh.field.setNumbers(background_field, 'FieldsList', [trace_field, substrate_field])
- gmsh.model.mesh.field.setAsBackgroundMesh(background_field)
-
- gmsh.option.setNumber('Mesh.MeshSizeFromCurvature', 12)
- gmsh.option.setNumber('Mesh.Smoothing', 10)
- gmsh.option.setNumber('Mesh.Algorithm3D', 10)
- gmsh.option.setNumber('Mesh.MeshSizeMax', 10)
- gmsh.option.setNumber('Mesh.MeshSizeMin', 0.08)
- gmsh.option.setNumber('General.NumThreads', multiprocessing.cpu_count())
-
- print('Meshing')
- gmsh.model.mesh.generate(dim=3)
- print('Writing to', str(mesh_out))
- gmsh.write(str(mesh_out))
-
-
-def traces_to_magneticalc(traces, out, pcb_thickness=0.8):
- coords = []
- last_x, last_y, last_z = None, None, None
- def coord(x, y, z):
- nonlocal coords, last_x, last_y, last_z
- if (x, y, z) != (last_x, last_y, last_z):
- coords.append((x, y, z))
-
- render_cache = {}
- for tr in traces:
- z = pcb_thickness if tr[1].layer == 'F.Cu' else 0
- objs = [obj
- for elem in tr
- for obj in elem.render(cache=render_cache)
- if isinstance(elem, (kicad_pcb.TrackSegment, kicad_pcb.TrackArc))]
-
- # start / switch layer
- coord(objs[0].x1, objs[0].y1, z)
-
- for ob in objs:
- coord(ob.x2, ob.y2, z)
-
- np.savetxt(out, np.array(coords) / 10) # magneticalc expects centimeters, not millimeters.
-
-
-class SVGPath:
- def __init__(self, **attrs):
- self.d = ''
- self.attrs = attrs
-
- def line(self, x, y):
- self.d += f'L {x} {y} '
-
- def move(self, x, y):
- self.d += f'M {x} {y} '
-
- def arc(self, x, y, r, large, sweep):
- self.d += f'A {r} {r} 0 {int(large)} {int(sweep)} {x} {y} '
-
- def close(self):
- self.d += 'Z '
-
- def __str__(self):
- attrs = ' '.join(f'{key.replace("_", "-")}="{value}"' for key, value in self.attrs.items())
- return f'<path {attrs} d="{self.d.rstrip()}"/>'
-
-class SVGCircle:
- def __init__(self, r, cx, cy, **attrs):
- self.r = r
- self.cx, self.cy = cx, cy
- self.attrs = attrs
-
- def __str__(self):
- attrs = ' '.join(f'{key.replace("_", "-")}="{value}"' for key, value in self.attrs.items())
- return f'<circle {attrs} r="{self.r}" cx="{self.cx}" cy="{self.cy}"/>'
-
-def svg_file(fn, stuff, vbw, vbh, vbx=0, vby=0):
- with open(fn, 'w') as f:
- f.write('<?xml version="1.0" standalone="no"?>\n')
- f.write('<!DOCTYPE svg PUBLIC "-//W3C//DTD SVG 1.1//EN" "http://www.w3.org/Graphics/SVG/1.1/DTD/svg11.dtd">\n')
- f.write(f'<svg version="1.1" width="{vbw*4}mm" height="{vbh*4}mm" viewBox="{vbx} {vby} {vbw} {vbh}" style="background-color: #333" xmlns="http://www.w3.org/2000/svg" xmlns:xlink="http://www.w3.org/1999/xlink">>\n')
-
- for foo in stuff:
- f.write(str(foo))
-
- f.write('</svg>\n')
-
-
-# https://en.wikipedia.org/wiki/Farey_sequence#Next_term
-def farey_sequence(n: int, descending: bool = False) -> None:
- """Print the n'th Farey sequence. Allow for either ascending or descending."""
- a, b, c, d = 0, 1, 1, n
- if descending:
- a, c = 1, n - 1
- #print(f"{a}/{b}")
- yield a, b
-
- while c <= n and not descending or a > 0 and descending:
- k = (n + b) // d
- a, b, c, d = c, d, k * c - a, k * d - b
- #print(f"{a}/{b}")
- yield a, b
-
-
-def divisors(n, max_b=10):
- for a, b in farey_sequence(n):
- if a == n and b < max_b:
- yield b
- if b == n and a < max_b:
- yield a
-
-
-def print_valid_twists(ctx, param, value):
- if not value or ctx.resilient_parsing:
- return
-
- print(f'Valid twist counts for {value} turns:', file=sys.stderr)
- for d in divisors(value, value):
- print(f' {d}', file=sys.stderr)
-
- click.echo()
- ctx.exit()
-
-
-@click.command()
-@click.argument('outfile', required=False, type=click.Path(writable=True, dir_okay=False, path_type=Path))
-@click.option('--footprint-name', help="Name for the generated footprint. Default: Output file name sans extension.")
-@click.option('--layer-pair', default='F.Cu,B.Cu', help="Target KiCad layer pair for the generated footprint, comma-separated. Default: F.Cu/B.Cu.")
-@click.option('--turns', type=int, default=5, help='Number of turns')
-@click.option('--pcb/--footprint', default=False, help='Generate a KiCad PCB instead of a footprint')
-@click.option('--outer-diameter', type=float, default=50, help='Outer diameter [mm]')
-@click.option('--inner-diameter', type=float, default=25, help='Inner diameter [mm]')
-@click.option('--trace-width', type=float, default=None)
-@click.option('--via-diameter', type=float, default=0.6)
-@click.option('--two-layer/--single-layer', default=True)
-@click.option('--via-drill', type=float, default=0.3)
-@click.option('--via-offset', type=float, default=None, help='Radially offset vias from trace endpoints [mm]')
-@click.option('--keepout-zone/--no-keepout-zone', default=True, help='Add a keepout are to the footprint (default: yes)')
-@click.option('--keepout-margin', type=float, default=5, help='Margin between outside of coil and keepout area (mm, default: 5)')
-@click.option('--copper-thickness', type=float, default=0.035, help='Copper thickness for resistance calculation and mesh generation in mm. Default: 0.035mm ^= 1 Oz')
-@click.option('--board-thickness', type=float, default=1.53, help='Board substrate thickness for mesh generation in mm. Default: 1.53mm')
-@click.option('--twists', type=int, default=1, help='Number of twists per revolution. Note that this number must be co-prime to the number of turns. Run with --show-twists to list valid values. (default: 1)')
-@click.option('--circle-segments', type=int, default=64, help='When not using arcs, the number of points to use for arc interpolation per 360 degrees.')
-@click.option('--show-twists', callback=print_valid_twists, expose_value=False, type=int, is_eager=True, help='Calculate and show valid --twists counts for the given number of turns. Takes the number of turns as a value.')
-@click.option('--clearance', type=float, default=None)
-@click.option('--arc-tolerance', type=float, default=0.02)
-@click.option('--mesh-split-out', type=click.Path(writable=True, dir_okay=False, path_type=Path))
-@click.option('--mesh-out', type=click.Path(writable=True, dir_okay=False, path_type=Path))
-@click.option('--mesh-mutual-out', type=click.Path(writable=True, dir_okay=False, path_type=Path))
-@click.option('--mutual-offset-x', type=float, default=0)
-@click.option('--mutual-offset-y', type=float, default=0)
-@click.option('--mutual-offset-z', type=float, default=5)
-@click.option('--mutual-rotation-z', type=float, default=0)
-@click.option('--magneticalc-out', type=click.Path(writable=True, dir_okay=False, path_type=Path))
-@click.option('--clipboard/--no-clipboard', help='Use clipboard integration (requires wl-clipboard)')
-@click.option('--counter-clockwise/--clockwise', help='Direction of generated spiral. Default: clockwise when wound from the inside.')
-@click.version_option()
-def generate(outfile, turns, outer_diameter, inner_diameter, via_diameter, via_drill, via_offset, trace_width, clearance,
- footprint_name, layer_pair, twists, clipboard, counter_clockwise, keepout_zone, keepout_margin,
- arc_tolerance, pcb, mesh_out, magneticalc_out, circle_segments, mesh_split_out, copper_thickness,
- board_thickness, mesh_mutual_out, mutual_offset_x, mutual_offset_y, mutual_offset_z, mutual_rotation_z,
- two_layer):
-
- if 'WAYLAND_DISPLAY' in os.environ:
- copy, paste, cliputil = ['wl-copy'], ['wl-paste'], 'xclip'
- else:
- copy, paste, cliputil = ['xclip', '-i', '-sel', 'clipboard'], ['xclip', '-o', '-sel' 'clipboard'], 'wl-clipboard'
-
- if gcd(twists, turns) != 1:
- raise click.ClickException('For the geometry to work out, the --twists parameter must be co-prime to --turns, i.e. the two must have 1 as their greatest common divisor. You can print valid values for --twists by running this command with --show-twists [turns number].')
-
- if (mesh_out or mesh_split_out or mesh_mutual_out) and not pcb:
- raise click.ClickException('--pcb is required when --mesh-out, --mesh-mutual-out or --mesh-split-out are used.')
-
- if magneticalc_out and not pcb:
- raise click.ClickException('--pcb is required when --magneticalc-out is used.')
-
- outer_radius = outer_diameter/2
- inner_radius = inner_diameter/2
- turns_per_layer = turns/2 if two_layer else turns
-
- sweeping_angle = 2*pi * turns_per_layer / twists
- spiral_pitch = (outer_radius-inner_radius) / turns_per_layer
- c1 = inner_radius
- c2 = inner_radius + spiral_pitch
- alpha1 = atan((outer_radius - inner_radius) / sweeping_angle / c1)
- alpha2 = atan((outer_radius - inner_radius) / sweeping_angle / c2)
- alpha = (alpha1+alpha2)/2
- projected_spiral_pitch = spiral_pitch*cos(alpha)
-
- if trace_width is None and clearance is None:
- trace_width = 0.15
- print(f'Warning: Defaulting to {trace_width:.2f} mm trace width.', file=sys.stderr)
-
- if trace_width is None:
- if round(clearance, 3) > round(projected_spiral_pitch, 3):
- raise click.ClickException(f'Error: Given clearance of {clearance:.2f} mm is larger than the projected spiral pitch of {projected_spiral_pitch:.2f} mm. Reduce clearance or increase the size of the coil.')
- trace_width = projected_spiral_pitch - clearance
- print(f'Calculated trace width for {clearance:.2f} mm clearance is {trace_width:.2f} mm.', file=sys.stderr)
-
- elif clearance is None:
- if round(trace_width, 2) > round(projected_spiral_pitch, 2):
- raise click.ClickException(f'Error: Given trace width of {trace_width:.2f} mm is larger than the projected spiral pitch of {projected_spiral_pitch:.2f} mm. Reduce clearance or increase the size of the coil.')
- clearance = projected_spiral_pitch - trace_width
- print(f'Calculated clearance for {trace_width:.2f} mm trace width is {clearance:.2f} mm.', file=sys.stderr)
-
- else:
- if round(trace_width, 2) > round(projected_spiral_pitch, 2):
- raise click.ClickException(f'Error: Given trace width of {trace_width:.2f} mm is larger than the projected spiral pitch of {projected_spiral_pitch:.2f} mm. Reduce clearance or increase the size of the coil.')
- clearance_actual = projected_spiral_pitch - trace_width
- if round(clearance_actual, 3) < round(clearance, 3):
- raise click.ClickException(f'Error: Actual clearance for {trace_width:.2f} mm trace is {clearance_actual:.2f} mm, which is lower than the given clearance of {clearance:.2f} mm.')
-
- if round(via_diameter, 2) < round(trace_width, 2):
- print(f'Clipping via diameter from {via_diameter:.2f} mm to trace width of {trace_width:.2f} mm.', file=sys.stderr)
- via_diameter = trace_width
-
- if via_offset is None:
- via_offset = max(0, (via_diameter-trace_width)/2)
- print(f'Autocalculated via offset {via_offset:.2f} mm', file=sys.stderr)
-
- inner_via_ring_radius = inner_radius - via_offset
- #print(f'{inner_radius=} {via_offset=} {via_diameter=}', file=sys.stderr)
- inner_via_angle = 2*asin((via_diameter + clearance)/2 / inner_via_ring_radius)
-
- outer_via_ring_radius = outer_radius + via_offset
- outer_via_angle = 2*asin((via_diameter + clearance)/2 / outer_via_ring_radius)
-
- print(f'Inner via ring @r={inner_via_ring_radius:.2f} mm (from {inner_radius:.2f} mm)', file=sys.stderr)
- print(f' {degrees(inner_via_angle):.1f} deg / via', file=sys.stderr)
- print(f'Outer via ring @r={outer_via_ring_radius:.2f} mm (from {outer_radius:.2f} mm)', file=sys.stderr)
- print(f' {degrees(outer_via_angle):.1f} deg / via', file=sys.stderr)
-
- # Check if the vias of the inner ring are so large that they would overlap
- if inner_via_angle*twists > 2*pi:
- min_dia = 2*((via_diameter + clearance) / (2*sin(pi / twists)) + via_offset)
- raise click.ClickException(f'Error: Overlapping vias in inner via ring. Calculated minimum inner diameter is {min_dia:.2f} mm.')
-
- pitch = clearance + trace_width
- t, _, b = layer_pair.partition(',')
- layer_pair = (t.strip(), b.strip())
- rainbow = '#817 #a35 #c66 #e94 #ed0 #9d5 #4d8 #2cb #0bc #09c #36b #639'.split()
- rainbow = rainbow[2::3] + rainbow[1::3] + rainbow[0::3]
- n = 5
- rainbow = rainbow[n:] + rainbow[:n]
- out_paths = []
- svg_stuff = [*out_paths]
-
- # For fill factor & inductance formulas, See https://coil32.net/pcb-coil.html for details
- d_avg = (outer_diameter + inner_diameter)/2
- phi = (outer_diameter - inner_diameter) / (outer_diameter + inner_diameter)
- c1, c2, c3, c4 = 1.00, 2.46, 0.00, 0.20
- L = mu_0 * turns**2 * d_avg*1e3 * c1 / 2 * (log(c2/phi) + c3*phi + c4*phi**2)
- print(f'Outer diameter: {outer_diameter:g} mm', file=sys.stderr)
- print(f'Average diameter: {d_avg:g} mm', file=sys.stderr)
- print(f'Inner diameter: {inner_diameter:g} mm', file=sys.stderr)
- print(f'Fill factor: {phi:g}', file=sys.stderr)
- print(f'Approximate inductance: {L:g} µH', file=sys.stderr)
-
- make_pad = lambda num, layer, x, y: kicad_fp.Pad(
- number=str(num),
- type=kicad_fp.Atom.smd,
- shape=kicad_fp.Atom.circle,
- at=kicad_fp.AtPos(x=x, y=y),
- size=kicad_fp.XYCoord(x=trace_width, y=trace_width),
- layers=layer,
- clearance=clearance,
- zone_connect=0)
-
- make_line = lambda x1, y1, x2, y2, layer: kicad_fp.Line(
- start=kicad_fp.XYCoord(x=x1, y=y1),
- end=kicad_fp.XYCoord(x=x2, y=y2),
- layer=layer,
- stroke=kicad_fp.Stroke(width=trace_width))
-
- make_arc = lambda x1, y1, x2, y2, xm, ym, layer: kicad_fp.Arc(
- start=kicad_fp.XYCoord(x=x1, y=y1),
- mid=kicad_fp.XYCoord(x=xm, y=ym),
- end=kicad_fp.XYCoord(x=x2, y=y2),
- layer=layer,
- stroke=kicad_fp.Stroke(width=trace_width))
-
-
- make_via = lambda x, y, layers: kicad_fp.Pad(number="NC",
- type=kicad_fp.Atom.thru_hole,
- shape=kicad_fp.Atom.circle,
- at=kicad_fp.AtPos(x=x, y=y),
- size=kicad_fp.XYCoord(x=via_diameter, y=via_diameter),
- drill=kicad_fp.Drill(diameter=via_drill),
- layers=layers,
- clearance=clearance,
- zone_connect=0)
-
- pads = []
- lines = []
- arcs = []
-
- def arc_approximate(points, layer, tolerance=0.02, level=0):
- indent = ' ' * level
- #print(f'{indent}arc_approximate {len(points)=}', file=sys.stderr)
- if len(points) < 3:
- raise ValueError()
-
- i_mid = len(points)//2
-
- x0, y0 = points[0]
- x1, y1 = points[i_mid]
- x2, y2 = points[-1]
-
- if len(points) < 5:
- #print(f'{indent} -> interp last points', file=sys.stderr)
- yield make_arc(x0, y0, x2, y2, x1, y1, layer)
-
- # https://stackoverflow.com/questions/56224824/how-do-i-find-the-circumcenter-of-the-triangle-using-python-without-external-lib
- d = 2 * (x0 * (y2 - y1) + x2 * (y1 - y0) + x1 * (y0 - y2))
- cx = ((x0 * x0 + y0 * y0) * (y2 - y1) + (x2 * x2 + y2 * y2) * (y1 - y0) + (x1 * x1 + y1 * y1) * (y0 - y2)) / d
- cy = ((x0 * x0 + y0 * y0) * (x1 - x2) + (x2 * x2 + y2 * y2) * (x0 - x1) + (x1 * x1 + y1 * y1) * (x2 - x0)) / d
- r = dist((cx, cy), (x1, y1))
- if any(abs(dist((px, py), (cx, cy)) - r) > tolerance for px, py in points):
- #print(f'{indent} -> split', file=sys.stderr)
- yield from arc_approximate(points[:i_mid+1], layer, tolerance, level+1)
- yield from arc_approximate(points[i_mid:], layer, tolerance, level+1)
-
- else:
- yield make_arc(x0, y0, x2, y2, x1, y1, layer)
- #print(f'{indent} -> good fit', file=sys.stderr)
-
- def do_spiral(layer, r1, r2, a1, a2, start_frac, end_frac, fn=64):
- use_arcs = not pcb
-
- fn = ceil(fn * (a2-a1)/(2*pi))
- x0, y0 = cos(a1)*r1, sin(a1)*r1
- direction = '↓' if r2 < r1 else '↑'
- dr = 3 if r2 < r1 else -3
- label = f'{direction} {degrees(a1):.0f}'
- svg_stuff.append(Tag('text',
- [label],
- x=str(x0 + cos(a1)*dr),
- y=str(y0 + sin(a1)*dr),
- text_anchor='middle',
- style=f'font: 1px bold sans-serif; fill: {rainbow[layer%len(rainbow)]}'))
-
- xn, yn = x0, y0
- points = [(x0, y0)]
- dists = []
- for i in range(fn):
- r, g, b, _a = mpl.cm.plasma(start_frac + (end_frac - start_frac)/fn * (i + 0.5))
- path = SVGPath(fill='none', stroke=f'#{round(r*255):02x}{round(g*255):02x}{round(b*255):02x}', stroke_width=trace_width, stroke_linejoin='round', stroke_linecap='round')
- svg_stuff.append(path)
- xp, yp = xn, yn
- r = r1 + (i+1)*(r2-r1)/fn
- a = a1 + (i+1)*(a2-a1)/fn
- xn, yn = cos(a)*r, sin(a)*r
- path.move(xp, yp)
- path.line(xn, yn)
- points.append((xn, yn))
- dists.append(dist((xp, yp), (xn, yn)))
- if not use_arcs:
- lines.append(make_line(xp, yp, xn, yn, layer_pair[layer]))
-
- if use_arcs:
- arcs.extend(arc_approximate(points, layer_pair[layer], arc_tolerance))
-
- svg_stuff.append(Tag('text',
- [label],
- x=str(xn + cos(a2)*-dr),
- y=str(yn + sin(a2)*-dr + 1.2),
- text_anchor='middle',
- style=f'font: 1px bold sans-serif; fill: {rainbow[layer%len(rainbow)]}'))
-
- return (x0, y0), (xn, yn), sum(dists)
-
- sector_angle = 2*pi / twists
- total_angle = twists*2*sweeping_angle if two_layer else twists*sweeping_angle
-
- inverse = {}
- for i in range(twists):
- inverse[i*turns%twists] = i
-
- svg_vias = []
- for i in range(twists):
- start_angle = i*sector_angle
- fold_angle = start_angle + sweeping_angle
- end_angle = fold_angle + sweeping_angle
-
- x = inverse[i]*floor(2*sweeping_angle / (2*pi)) * 2*pi
- (x0, y0), (xn, yn), clen = do_spiral(0, outer_radius, inner_radius, start_angle, fold_angle, (x + start_angle)/total_angle, (x + fold_angle)/total_angle, circle_segments)
- if two_layer:
- do_spiral(1, inner_radius, outer_radius, fold_angle, end_angle, (x + fold_angle)/total_angle, (x + end_angle)/total_angle)
- else:
- dr = outer_radius - inner_radius
- xq = xn + cos(fold_angle) * dr
- yq = yn - sin(fold_angle) * dr
- lines.append(make_line(xn, yn, xq, yq, layer_pair[1]))
-
- r, g, b, _a = mpl.cm.plasma((x + fold_angle)/total_angle)
- path = SVGPath(fill='none', stroke=f'#{round(r*255):02x}{round(g*255):02x}{round(b*255):02x}', stroke_width=trace_width, stroke_linejoin='round', stroke_linecap='round')
- svg_stuff.append(path)
- path.move(xn, yn)
- path.line(xq, yq)
-
- xv, yv = inner_via_ring_radius*cos(fold_angle), inner_via_ring_radius*sin(fold_angle)
- pads.append(make_via(xv, yv, layer_pair))
- if not isclose(via_offset, 0, abs_tol=1e-6):
- lines.append(make_line(xn, yn, xv, yv, layer_pair[0]))
- lines.append(make_line(xn, yn, xv, yv, layer_pair[1]))
- svg_vias.append(Tag('circle', cx=xv, cy=yv, r=via_diameter/2, stroke='none', fill='white'))
- svg_vias.append(Tag('circle', cx=xv, cy=yv, r=via_drill/2, stroke='none', fill='black'))
-
- if i > 0:
- xv, yv = outer_via_ring_radius*cos(start_angle), outer_via_ring_radius*sin(start_angle)
- pads.append(make_via(xv, yv, layer_pair))
- if not isclose(via_offset, 0, abs_tol=1e-6):
- lines.append(make_line(x0, y0, xv, yv, layer_pair[0]))
- lines.append(make_line(x0, y0, xv, yv, layer_pair[1]))
- svg_vias.append(Tag('circle', cx=xv, cy=yv, r=via_diameter/2, stroke='none', fill='white'))
- svg_vias.append(Tag('circle', cx=xv, cy=yv, r=via_drill/2, stroke='none', fill='black'))
-
- l_total = clen*twists*2
- print(f'Approximate track length: {l_total:.2f} mm', file=sys.stderr)
- A = copper_thickness/1e3 * trace_width/1e3
- rho = 1.68e-8
- R = l_total/1e3 * rho / A
- print(f'Approximate resistance: {R:g} Ω', file=sys.stderr)
-
- top_pad = make_pad(1, [layer_pair[0]], outer_radius, 0)
- pads.append(top_pad)
- bottom_pad = make_pad(2, [layer_pair[1]], outer_radius, 0)
- pads.append(bottom_pad)
-
- svg_stuff += svg_vias
-
- svg_stuff.append(Tag('path', d=f'M {inner_radius} 0 L {outer_radius} 0', stroke=rainbow[n+1], fill='none',
- stroke_width='0.05mm', stroke_linecap='round'))
- ntraces = int(turns_per_layer)+1
- alpha = [0] * ntraces
- for i in range(ntraces):
- c = inner_radius + (outer_radius-inner_radius) / turns_per_layer * i
- #dalpha = dy / c
- #dx / dalpha = (outer_radius - inner_radius) / sweeping_angle
- #c * (dx / dy) = (outer_radius - inner_radius) / sweeping_angle
- #dx / dy = (outer_radius - inner_radius) / sweeping_angle / c
- dx = (outer_radius - inner_radius) / sweeping_angle / c
- alpha[i] = atan(dx)
- dy = 0.3
- dx *= dy
- r = trace_width/2 / cos(alpha[i])
- svg_stuff.append(Tag('path', d=f'M {c-r+dx} {-dy} L {c-r-dx} {dy}', stroke=rainbow[n+1], fill='none',
- stroke_width='0.05mm', stroke_linecap='round'))
- svg_stuff.append(Tag('path', d=f'M {c+r+dx} {-dy} L {c+r-dx} {dy}', stroke=rainbow[n+1], fill='none',
- stroke_width='0.05mm', stroke_linecap='round'))
-
- #print(f'spiral angle {degrees(alpha[i]):.2f}', file=sys.stderr)
-
- for i, (a1, a2) in enumerate(zip(alpha[::-1], alpha[1::])):
- amean = (a2+a1)/2
- pitch = (outer_radius - inner_radius) / turns_per_layer
- clearance = pitch - trace_width
- clearance *= cos(amean)
-
- x, y = inner_radius + (i + 1/2)*pitch, -0.5
- svg_stuff.append(Tag('text',
- [f'{clearance:.5f}mm'],
- x=x,
- y=y,
- text_anchor='start',
- transform=f'rotate(-45 {x} {y})',
- style=f'font: 1px bold sans-serif; fill: {rainbow[n+1]}'))
-
- svg_file('/tmp/test.svg', svg_stuff, 100, 100, -50, -50)
-
- if footprint_name:
- name = footprint_name
- elif outfile:
- name = outfile.stem,
- else:
- name = 'generated_coil'
-
- if keepout_zone:
- r = outer_diameter/2 + keepout_margin
- tol = 0.05 # mm
- n = ceil(pi / acos(1 - tol/r))
- pts = [(r*cos(a*2*pi/n), r*sin(a*2*pi/n)) for a in range(n)]
- zones = [kicad_pr.Zone(layers=['*.Cu'],
- hatch=kicad_pr.Hatch(),
- filled_areas_thickness=False,
- keepout=kicad_pr.ZoneKeepout(copperpour_allowed=False),
- polygon=kicad_pr.ZonePolygon(pts=kicad_pr.PointList(xy=[kicad_pr.XYCoord(x=x, y=y) for x, y in pts])))]
- else:
- zones = []
-
- if pcb:
- obj = kicad_pcb.Board.empty_board(
- zones=zones,
- track_segments=[kicad_pcb.TrackSegment.from_footprint_line(line) for line in lines],
- vias=[kicad_pcb.Via.from_pad(pad) for pad in pads if pad.type == kicad_pcb.Atom.thru_hole])
- obj.rebuild_trace_index()
- seg = obj.track_segments[-1]
- traces = []
- end = top_pad
- layer = 'F.Cu'
- while True:
- tr = list(obj.find_connected_traces(end, layers=[layer]))
- traces.append(tr)
- if not isinstance(tr[-1], kicad_pcb.Via):
- break
- layer = 'B.Cu' if layer == 'F.Cu' else 'F.Cu'
- end = tr[-1]
- # remove start pad
- traces[0] = traces[0][1:]
-
- r = outer_diameter/2 + 20
- if mesh_split_out:
- traces_to_gmsh(traces, mesh_split_out, ((-r, -r), (r, r)), copper_thickness=copper_thickness, board_thickness=board_thickness)
-
- if mesh_out:
- traces_to_gmsh_mag(traces, mesh_out, ((-r, -r), (r, r)), copper_thickness=copper_thickness, board_thickness=board_thickness)
-
- if mesh_mutual_out:
- m_dx, m_dy, m_dz = mutual_offset_x, mutual_offset_y, mutual_offset_z
- mutual_rotation_z = math.radians(mutual_rotation_z)
- traces_to_gmsh_mag_mutual(traces, mesh_mutual_out, ((-r, -r), (r, r)),
- copper_thickness=copper_thickness, board_thickness=board_thickness,
- mutual_offset=(m_dx, m_dy, m_dz), mutual_rotation=(0, 0, mutual_rotation_z))
-
- if magneticalc_out:
- traces_to_magneticalc(traces, magneticalc_out)
-
-# for trace in traces:
-# print(f'Trace {i}', file=sys.stderr)
-# print(f' Length: {len(trace)}', file=sys.stderr)
-# print(f' Start: {trace[0]}', file=sys.stderr)
-# print(f' End: {trace[-1]}', file=sys.stderr)
-# print(f' Layer: {trace[1].layer}', file=sys.stderr)
-
- #for e in obj.find_connected_traces(seg, layers=seg.layer_mask):
- # print(getattr(e, 'layer', ''), str(e)[:80], file=sys.stderr)
- #nodes, edges = obj.track_skeleton(pads[-1])
- #for node, node_edges in edges.items():
- # print(f'Node {node} with {len(node_edges)} edges', file=sys.stderr)
- # for i, e in enumerate(node_edges):
- # print(f' Edge {i}', file=sys.stderr)
- # for elem in e:
- # print(' ', elem, file=sys.stderr)
-
- else:
- obj = kicad_fp.Footprint(
- name=name,
- generator=kicad_fp.Atom('GerbonaraTwistedCoilGenV1'),
- layer='F.Cu',
- descr=f"{turns} turn {outer_diameter:.2f} mm diameter twisted coil footprint, inductance approximately {L:.6f} µH. Generated by gerbonara'c Twisted Coil generator, version {__version__}.",
- clearance=clearance,
- zone_connect=0,
- lines=lines,
- arcs=arcs,
- pads=pads,
- zones=zones,
- )
-
- if clipboard:
- try:
- data = obj.serialize()
- print(f'Running {copy[0]}.', file=sys.stderr)
- proc = subprocess.Popen(copy, stdin=subprocess.PIPE, text=True)
- proc.communicate(data)
- print('passed to wl-clip:', data)
- except FileNotFoundError:
- print(f'Error: --clipboard requires the {copy[0]} and {paste[0]} utilities from {cliputil} to be installed.', file=sys.stderr)
- elif not outfile:
- print(obj.serialize())
- else:
- obj.write(outfile)
-
-if __name__ == '__main__':
- generate()
generated by cgit (git 2.34.1) at 2024-05-19 05:35:13 +0000