#!/usr/bin/env python3 import subprocess import zipfile import tempfile import os.path as path import os import sys import time import shutil import math import tqdm import gerber from gerber.render import GerberCairoContext import numpy as np import cv2 def paste_image( target_gerber:str, outline_gerber:str, source_img:np.ndarray, subtract_gerber:list=[], extend_overlay_r_mil:float=6, extend_picture_r_mil:float=2, status_print=lambda *args:None, debugdir:str=None): debugctr = 0 def debugimg(img, name): nonlocal debugctr if debugdir: cv2.imwrite(path.join(debugdir, '{:02d}{}.png'.format(debugctr, name)), img) debugctr += 1 # Parse outline layer to get bounds of gerber file status_print('Parsing outline gerber') outline = gerber.loads(outline_gerber) (minx, maxx), (miny, maxy) = outline.bounds grbw, grbh = maxx - minx, maxy - miny status_print(' * outline has offset {}, size {}'.format((minx, miny), (grbw, grbh))) # Read source image imgh, imgw = source_img.shape scale = math.ceil(max(imgw/grbw, imgh/grbh)) # scale is in dpi status_print(' * source image has size {}, going for scale {}dpmm'.format((imgw, imgh), scale)) # Parse target layer status_print('Parsing target gerber') target = gerber.loads(target_gerber) (tminx, tmaxx), (tminy, tmaxy) = target.bounds status_print(' * target layer has offset {}, size {}'.format((tminx, tminy), (tmaxx-tminx, tmaxy-tminy))) # Render all gerber layers whose features are to be excluded from the target image, such as board outline, the # original silk layer and the solder paste layer to binary images. with tempfile.TemporaryDirectory() as tmpdir: img_file = path.join(tmpdir, 'target.png') status_print('Combining keepout composite') fg, bg = gerber.render.RenderSettings((1, 1, 1)), gerber.render.RenderSettings((0, 0, 0)) ctx = GerberCairoContext(scale=scale) status_print(' * outline') ctx.render_layer(outline, settings=fg, bgsettings=bg) status_print(' * target layer') ctx.render_layer(target, settings=fg, bgsettings=bg) for fn, sub in subtract_gerber: status_print(' * extra layer', os.path.basename(fn)) layer = gerber.loads(sub) ctx.render_layer(layer, settings=fg, bgsettings=bg) status_print('Rendering keepout composite') ctx.dump(img_file) # Vertically flip exported image original_img = cv2.imread(img_file, cv2.IMREAD_GRAYSCALE)[::-1, :] r = 1+2*max(1, int(extend_overlay_r_mil/1000 * 25.4 * scale)) status_print('Expanding keepout composite by', r, extend_overlay_r_mil/1000 * 25.4 * scale, scale, grbw, grbh) # Extend image by a few pixels and flood-fill from (0, 0) to mask out the area outside the outermost outline # This ensures no polygons are generated outside the board even for non-rectangular boards. border = 10 outh, outw = original_img.shape extended_img = np.zeros((outh + 2*border, outw + 2*border), dtype=np.uint8) extended_img[border:outh+border, border:outw+border] = original_img cv2.floodFill(extended_img, None, (0, 0), (255,)) original_img = extended_img[border:outh+border, border:outw+border] debugimg(extended_img, 'flooded') # Dilate the white areas of the image using gaussian blur and threshold. Use these instead of primitive dilation # here for their non-directionality. target_img = cv2.blur(original_img, (r, r)) _, target_img = cv2.threshold(target_img, 255//(1+r), 255, cv2.THRESH_BINARY) # Threshold source image. Ideally, the source image is already binary but in case it's not, or in case it's not # exactly binary (having a few very dark or very light grays e.g. due to JPEG compression) we're thresholding here. status_print('Thresholding source image') qr = 1+2*max(1, int(extend_picture_r_mil/1000 * scale)) source_img = source_img[::-1] _, source_img = cv2.threshold(source_img, 127, 255, cv2.THRESH_BINARY) debugimg(source_img, 'thresh') # Pad image to size of target layer images generated above. After this, `scale` applies to the padded image as well # as the gerber renders. For padding, zoom or shrink the image to completely fit the gerber's rectangular bounding # box. Center the image vertically or horizontally if it has a different aspect ratio. status_print('Padding source image') tgth, tgtw = target_img.shape padded_img = np.zeros(shape=target_img.shape, dtype=source_img.dtype) offx = int((minx-tminx if tminx < minx else 0)*scale) offy = int((miny-tminy if tminy < miny else 0)*scale) offx += int(grbw*scale - imgw) // 2 offy += int(grbh*scale - imgh) // 2 endx, endy = min(offx+imgw, tgtw), min(offy+imgh, tgth) print('off', (offx, offy), 'end', (endx, endy), 'img', (imgw, imgh), 'tgt', (tgtw, tgth)) padded_img[offy:endy, offx:endx] = source_img[:endy-offy, :endx-offx] debugimg(padded_img, 'padded') debugimg(target_img, 'target') # Mask out excluded gerber features (source silk, holes, solder mask etc.) from the target image status_print('Masking source image') out_img = (np.multiply((padded_img/255.0), (target_img/255.0) * -1 + 1) * 255).astype(np.uint8) debugimg(out_img, 'multiplied') # Calculate contours from masked target image and plot them to the target gerber context status_print('Calculating contour lines') plot_contours(out_img, target, offx=(tminx, tminy), scale=scale, status_print=lambda *args: status_print(' ', *args)) # Write target gerber context to disk status_print('Generating output gerber') from gerber.render import rs274x_backend ctx = rs274x_backend.Rs274xContext(target.settings) target.render(ctx) out = ctx.dump().getvalue() status_print('Done.') return out def plot_contours( img:np.ndarray, layer:gerber.rs274x.GerberFile, offx:tuple, scale:float, debug=lambda *args:None, status_print=lambda *args:None): imgh, imgw = img.shape # Extract contours status_print('Extracting contours') img_cont_out, contours, hierarchy = cv2.findContours(img, cv2.RETR_TREE, cv2.CHAIN_APPROX_TC89_KCOS) aperture = list(layer.apertures)[0] from gerber.primitives import Line, Region status_print('offx', offx, 'scale', scale) xbias, ybias = offx def map(coord): x, y = coord return (x/scale + xbias, y/scale + ybias) def contour_lines(c): return [ Line(map(start), map(end), aperture, level_polarity='dark', units=layer.settings.units) for start, end in zip(c, np.vstack((c[1:], c[:1]))) ] done = [] process_stack = [-1] next_process_stack = [] parents = [ (i, first_child != -1, parent) for i, (_1, _2, first_child, parent) in enumerate(hierarchy[0]) ] is_dark = True status_print('Converting contours to gerber primitives') with tqdm.tqdm(total=len(contours)) as progress: while len(done) != len(contours): for i, has_children, parent in parents[:]: if parent in process_stack: contour = contours[i] polarity = 'dark' if is_dark else 'clear' debug('rendering {} with parent {} as {} with {} vertices'.format(i, parent, polarity, len(contour))) debug('process_stack is', process_stack) debug() layer.primitives.append(Region(contour_lines(contour[:,0]), level_polarity=polarity, units=layer.settings.units)) if has_children: next_process_stack.append(i) done.append(i) parents.remove((i, has_children, parent)) progress.update(1) debug('skipping to next level') process_stack, next_process_stack = next_process_stack, [] is_dark = not is_dark debug('done', done) # Utility foo # =========== def find_gerber_in_dir(dir_path, file_or_ext): lname = path.join(dir_path, file_or_ext) if path.isfile(lname): with open(lname, 'r') as f: return lname, f.read() contents = os.listdir(dir_path) exts = file_or_ext.split(',') for entry in contents: if any(entry.lower().endswith(ext.lower()) for ext in exts): lname = path.join(dir_path, entry) if not path.isfile(lname): continue with open(lname, 'r') as f: return lname, f.read() raise ValueError('Cannot find file or suffix "{}" in dir {}'.format(file_or_ext, dir_path)) def find_gerber_in_zip(zip_path, file_or_ext): with zipfile.ZeipFile(zip_path, 'r') as lezip: nlist = [ item.filename for item in zipin.infolist() ] if file_or_ext in nlist: return file_or_ext, lezip.read(file_or_ext) exts = file_or_ext.split(',') for n in nlist: if any(n.lower().endswith(ext.lower()) for ext in exts): return n, lezip.read(n) raise ValueError('Cannot find file or suffix "{}" in zip {}'.format(file_or_ext, dir_path)) def replace_file_in_zip(zip_path, filename, contents): with tempfile.TemporaryDirectory() as tmpdir: tempname = path.join(tmpdir, 'out.zip') with zipfile.ZipFile(zip_path, 'r') as zipin, zipfile.ZipFile(tempname, 'w') as zipout: for item in zipin.infolist(): if item.filename != filename: zipout.writestr(item, zipin.read(item.filename)) zipout.writestr(filename, contents) shutil.move(tempname, zip_path) def paste_image_file(zip_or_dir, target, outline, source_img, subtract=[], status_print=lambda *args:None, debugdir=None): if path.isdir(zip_or_dir): tname, target = find_gerber_in_dir(zip_or_dir, target) status_print('Target layer file {}'.format(os.path.basename(tname))) oname, outline = find_gerber_in_dir(zip_or_dir, outline) status_print('Outline layer file {}'.format(os.path.basename(oname))) subtract = [ (fn, layer) for fn, layer in (find_gerber_in_dir(zip_or_dir, elem) for elem in subtract) ] out = paste_image(target, outline, source_img, subtract, debugdir=debugdir, status_print=status_print) if not tname.endswith('.bak'): shutil.copy(tname, tname+'.bak') with open(tname, 'w') as f: f.write(out) else: with open(tname[:-4], 'w') as f: f.write(out) elif zipfile.is_zipfile(zip_or_dir): _fn, outline = find_gerber_in_zip(zip_or_dir, outline) subtract = [ (fn, layer) for fn, layer in (find_gerber_in_zip(zip_or_dir, elem) for elem in subtract) ] out = paste_image(target, outline, source_img, subtract, debugdir=debugdir, status_print=status_print) replace_file_in_zip(zip_or_dir, tname, out) else: raise ValueError('{} does not look like either a folder or a zip file') # Command line interface # ====================== if __name__ == '__main__': import argparse parser = argparse.ArgumentParser() parser.add_argument('-b', '--bottom', action='store_true', help='Default to bottom layer file names') parser.add_argument('-t', '--target', help='Target layer. Filename or extension in target folder/zip') parser.add_argument('-s', '--subtract', nargs='*', help='Layer to subtract. Filename or extension in target folder/zip') parser.add_argument('-o', '--outline', default='.GKO,.GM1', help='Target outline layer. Filename or extension in target folder/zip') parser.add_argument('-d', '--debug', type=str, help='Directory to place debug files into') parser.add_argument('zip_or_dir', default='.', nargs='?', help='Optional folder or zip with target files') parser.add_argument('source', help='Source image') args = parser.parse_args() if not args.target: args.target = '.GBO.bak,.GBO' if args.bottom else '.GTO.bak,.GTO' if not args.subtract: args.subtract = ['.GBS', '.TXT'] if args.bottom else ['.GTS', '.TXT'] source_img = cv2.imread(args.source, cv2.IMREAD_GRAYSCALE) paste_image_file( args.zip_or_dir, args.target, args.outline, source_img, args.subtract, status_print=lambda *args: print(*args, flush=True), debugdir=args.debug)