#!/usr/bin/env python3 import subprocess import zipfile import tempfile import os.path as path import os import sys import time import shutil import math import tqdm import gerber from gerber.render import GerberCairoContext import numpy as np import cv2 def paste_image( target_gerber:str, outline_gerber:str, source_img:np.ndarray, subtract_gerber:list=[], extend_overlay_r_mil:float=12, extend_picture_r_mil:float=2, status_print=lambda *args:None, debugdir:str=None): debugctr = 0 def debugimg(img, name): nonlocal debugctr if debugdir: cv2.imwrite(path.join(debugdir, '{:02d}{}.png'.format(debugctr, name)), img) debugctr += 1 status_print('Parsing outline gerber') outline = gerber.loads(outline_gerber) (minx, maxx), (miny, maxy) = outline.bounds grbw, grbh = maxx - minx, maxy - miny status_print(' * outline has offset {}, size {}'.format((minx, miny), (grbw, grbh))) imgh, imgw = source_img.shape scale = math.ceil(max(imgw/grbw, imgh/grbh)) # scale is in dpi status_print(' * source image has size {}, going for scale {}dpi'.format((imgw, imgh), scale)) status_print('Parsing target gerber') target = gerber.loads(target_gerber) (tminx, tmaxx), (tminy, tmaxy) = target.bounds status_print(' * target layer has offset {}, size {}'.format((tminx, tminy), (tmaxx-tminx, tmaxy-tminy))) with tempfile.TemporaryDirectory() as tmpdir: img_file = path.join(tmpdir, 'target.png') status_print('Combining keepout composite') fg, bg = gerber.render.RenderSettings((1, 1, 1)), gerber.render.RenderSettings((0, 0, 0)) ctx = GerberCairoContext(scale=scale) status_print(' * outline') ctx.render_layer(outline, settings=fg, bgsettings=bg) status_print(' * target layer') ctx.render_layer(target, settings=fg, bgsettings=bg) for fn, sub in subtract_gerber: status_print(' * extra layer', fn) layer = gerber.loads(sub) ctx.render_layer(layer, settings=fg, bgsettings=bg) status_print('Rendering keepout composite') ctx.dump(img_file) original_img = cv2.imread(img_file, cv2.IMREAD_GRAYSCALE) status_print('Expanding keepout composite') r = 1+2*max(1, int(extend_overlay_r_mil/1000 * scale)) target_img = cv2.blur(original_img, (r, r)) _, target_img = cv2.threshold(target_img, 255//(1+r), 255, cv2.THRESH_BINARY) status_print('Thresholding source image') qr = 1+2*max(1, int(extend_picture_r_mil/1000 * scale)) source_img = source_img[::-1] _, source_img = cv2.threshold(source_img, 127, 255, cv2.THRESH_BINARY) debugimg(source_img, 'thresh') status_print('Padding source image') tgth, tgtw = target_img.shape padded_img = np.zeros(shape=target_img.shape, dtype=source_img.dtype) offx = int((minx-tminx if tminx < minx else 0)*scale) offy = int((miny-tminy if tminy < miny else 0)*scale) offx += int(grbw*scale - imgw) // 2 offy += int(grbh*scale - imgh) // 2 endx, endy = min(offx+imgw, tgtw), min(offy+imgh, tgth) padded_img[offy:endy, offx:endx] = source_img[:endy-offy, :endx-offx] debugimg(padded_img, 'padded') debugimg(target_img, 'target') print('off', (offx, offy), 'end', (endx, endy), 'img', (imgw, imgh), 'tgt', (tgtw, tgth)) status_print('Masking source image') out_img = (np.multiply((padded_img/255.0), (target_img/255.0) * -1 + 1) * 255).astype(np.uint8) debugimg(out_img, 'multiplied') status_print('Calculating contour lines') plot_contours(out_img, target, offx=(0, 0), scale=scale, status_print=lambda *args: status_print(' ', *args)) status_print('Generating output gerber') from gerber.render import rs274x_backend ctx = rs274x_backend.Rs274xContext(target.settings) target.render(ctx) out = ctx.dump().getvalue() status_print('Done.') return out def plot_contours( img:np.ndarray, layer:gerber.rs274x.GerberFile, offx:tuple, scale:float, debug=lambda *args:None, status_print=lambda *args:None): imgh, imgw = img.shape # Extract contours status_print('Extracting contours') img_cont_out, contours, hierarchy = cv2.findContours(img, cv2.RETR_TREE, cv2.CHAIN_APPROX_TC89_KCOS) aperture = list(layer.apertures)[0] from gerber.primitives import Line, Region status_print('offx', offx, 'scale', scale) xbias, ybias = offx def map(coord): x, y = coord return (x/scale + xbias, y/scale + ybias) def contour_lines(c): return [ Line(map(start), map(end), aperture, level_polarity='dark', units=layer.settings.units) for start, end in zip(c, np.vstack((c[1:], c[:1]))) ] done = [] process_stack = [-1] next_process_stack = [] parents = [ (i, first_child != -1, parent) for i, (_1, _2, first_child, parent) in enumerate(hierarchy[0]) ] is_dark = True status_print('Converting contours to gerber primitives') with tqdm.tqdm(total=len(contours)) as progress: while len(done) != len(contours): for i, has_children, parent in parents[:]: if parent in process_stack: contour = contours[i] polarity = 'dark' if is_dark else 'clear' debug('rendering {} with parent {} as {} with {} vertices'.format(i, parent, polarity, len(contour))) debug('process_stack is', process_stack) debug() layer.primitives.append(Region(contour_lines(contour[:,0]), level_polarity=polarity, units=layer.settings.units)) if has_children: next_process_stack.append(i) done.append(i) parents.remove((i, has_children, parent)) progress.update(1) debug('skipping to next level') process_stack, next_process_stack = next_process_stack, [] is_dark = not is_dark debug('done', done) # Utility foo # =========== def find_gerber_in_dir(dir_path, file_or_ext): lname = path.join(dir_path, file_or_ext) if path.isfile(lname): with open(lname, 'r') as f: return lname, f.read() contents = os.listdir(dir_path) exts = file_or_ext.split(',') for entry in contents: if any(entry.lower().endswith(ext.lower()) for ext in exts): lname = path.join(dir_path, entry) if not path.isfile(lname): continue with open(lname, 'r') as f: return lname, f.read() raise ValueError('Cannot find file or suffix "{}" in dir {}'.format(file_or_ext, dir_path)) def find_gerber_in_zip(zip_path, file_or_ext): with zipfile.ZeipFile(zip_path, 'r') as lezip: nlist = [ item.filename for item in zipin.infolist() ] if file_or_ext in nlist: return file_or_ext, lezip.read(file_or_ext) exts = file_or_ext.split(',') for n in nlist: if any(n.lower().endswith(ext.lower()) for ext in exts): return n, lezip.read(n) raise ValueError('Cannot find file or suffix "{}" in zip {}'.format(file_or_ext, dir_path)) def replace_file_in_zip(zip_path, filename, contents): with tempfile.TemporaryDirectory() as tmpdir: tempname = path.join(tmpdir, 'out.zip') with zipfile.ZipFile(zip_path, 'r') as zipin, zipfile.ZipFile(tempname, 'w') as zipout: for item in zipin.infolist(): if item.filename != filename: zipout.writestr(item, zipin.read(item.filename)) zipout.writestr(filename, contents) shutil.move(tempname, zip_path) def paste_image_file(zip_or_dir, target, outline, source_img, subtract=[], status_print=lambda *args:None, debugdir=None): if path.isdir(zip_or_dir): tname, target = find_gerber_in_dir(zip_or_dir, target) _fn, outline = find_gerber_in_dir(zip_or_dir, outline) subtract = [ (fn, layer) for fn, layer in (find_gerber_in_dir(zip_or_dir, elem) for elem in subtract) ] out = paste_image(target, outline, source_img, subtract, debugdir=debugdir, status_print=status_print) shutil.copy(tname, tname+'.bak') with open(tname, 'w') as f: f.write(out) elif zipfile.is_zipfile(zip_or_dir): _fn, outline = find_gerber_in_zip(zip_or_dir, outline) subtract = [ (fn, layer) for fn, layer in (find_gerber_in_zip(zip_or_dir, elem) for elem in subtract) ] out = paste_image(target, outline, source_img, subtract, debugdir=debugdir, status_print=status_print) replace_file_in_zip(zip_or_dir, tname, out) else: raise ValueError('{} does not look like either a folder or a zip file') # Command line interface # ====================== if __name__ == '__main__': import argparse parser = argparse.ArgumentParser() parser.add_argument('-b', '--bottom', action='store_true', help='Default to bottom layer file names') parser.add_argument('-t', '--target', help='Target layer. Filename or extension in target folder/zip') parser.add_argument('-s', '--subtract', nargs='*', help='Layer to subtract. Filename or extension in target folder/zip') parser.add_argument('-o', '--outline', default='.GKO,.GM1', help='Target outline layer. Filename or extension in target folder/zip') parser.add_argument('-d', '--debug', type=str, help='Directory to place debug files into') parser.add_argument('zip_or_dir', default='.', nargs='?', help='Optional folder or zip with target files') parser.add_argument('source', help='Source image') args = parser.parse_args() if not args.target: args.target = '.GBO' if args.bottom else '.GTO' if not args.subtract: args.subtract = ['.GBS', '.TXT'] if args.bottom else ['.GTS', '.TXT'] source_img = cv2.imread(args.source, cv2.IMREAD_GRAYSCALE) paste_image_file( args.zip_or_dir, args.target, args.outline, source_img, args.subtract, status_print=lambda *args: print(*args, flush=True), debugdir=args.debug)