diff options
Diffstat (limited to 'gerbolyze')
| -rwxr-xr-x | gerbolyze/gerbolyze.py | 508 |
1 files changed, 176 insertions, 332 deletions
diff --git a/gerbolyze/gerbolyze.py b/gerbolyze/gerbolyze.py index 3284ae7..64d32c7 100755 --- a/gerbolyze/gerbolyze.py +++ b/gerbolyze/gerbolyze.py @@ -1,12 +1,15 @@ -#!/usr/bin/env python3 - import tempfile import os.path as path +from pathlib import Path import os +import re import sys +import warnings import time import shutil import math +from zipfile import ZipFile, is_zipfile +import shutil import gerber from gerber.render.cairo_backend import GerberCairoContext @@ -14,277 +17,134 @@ import numpy as np import cv2 import enum import tqdm - -def generate_mask( - outline, - target, - scale, - bounds, - debugimg, - status_print, - extend_overlay_r_mil, - subtract_gerber - ): - # Render all gerber layers whose features are to be excluded from the target image, such as board outline, the - # original silk layer and the solder paste layer to binary images. - with tempfile.TemporaryDirectory() as tmpdir: - img_file = path.join(tmpdir, 'target.png') - - status_print('Combining keepout composite') - fg, bg = gerber.render.RenderSettings((1, 1, 1)), gerber.render.RenderSettings((0, 0, 0)) - ctx = GerberCairoContext(scale=scale) - status_print(' * outline') - ctx.render_layer(outline, settings=fg, bgsettings=bg, bounds=bounds) - status_print(' * target layer') - ctx.render_layer(target, settings=fg, bgsettings=bg, bounds=bounds) - for fn, sub in subtract_gerber: - status_print(' * extra layer', os.path.basename(fn)) - layer = gerber.loads(sub) - ctx.render_layer(layer, settings=fg, bgsettings=bg, bounds=bounds) - status_print('Rendering keepout composite') - ctx.dump(img_file) - - # Vertically flip exported image - original_img = cv2.imread(img_file, cv2.IMREAD_GRAYSCALE)[::-1, :] - - f = 1 if outline.units == 'inch' else 25.4 - r = 1+2*max(1, int(extend_overlay_r_mil/1000 * f * scale)) - status_print('Expanding keepout composite by', r) - - # Extend image by a few pixels and flood-fill from (0, 0) to mask out the area outside the outermost outline - # This ensures no polygons are generated outside the board even for non-rectangular boards. - border = 10 - outh, outw = original_img.shape - extended_img = np.zeros((outh + 2*border, outw + 2*border), dtype=np.uint8) - extended_img[border:outh+border, border:outw+border] = original_img - debugimg(extended_img, 'outline') - cv2.floodFill(extended_img, None, (0, 0), (255,)) - original_img = extended_img[border:outh+border, border:outw+border] - debugimg(extended_img, 'flooded') - - # Dilate the white areas of the image using gaussian blur and threshold. Use these instead of primitive dilation - # here for their non-directionality. - target_img = cv2.blur(original_img, (r, r)) - _, target_img = cv2.threshold(target_img, 255//(1+r), 255, cv2.THRESH_BINARY) - return target_img - -def render_gerbers_to_image(*gerbers, scale, bounds=None): +import click + +@click.command() +@click.argument('input') +@click.option('-t' ,'--top', help='Top layer output file.') +@click.option('-b' ,'--bottom', help='Bottom layer output file. --top or --bottom may be given at once. If neither is given, autogenerate filenames.') +@click.option('--bbox', help='Output file bounding box. Format: "w,h" to force [w] mm by [h] mm output canvas OR ' + '"x,y,w,h" to force [w] mm by [h] mm output canvas with its bottom left corner at the given input gerber ' + 'coördinates.') +def render_preview(input, top, bottom, bbox): + ''' Render gerber file into template to be used with gerbolyze --vectorize. + + INPUT may be a gerber file, directory of gerber files or zip file with gerber files + ''' with tempfile.TemporaryDirectory() as tmpdir: - img_file = path.join(tmpdir, 'target.png') - fg, bg = gerber.render.RenderSettings((1, 1, 1)), gerber.render.RenderSettings((0, 0, 0)) - ctx = GerberCairoContext(scale=scale) - - for grb in gerbers: - ctx.render_layer(grb, settings=fg, bgsettings=bg, bounds=bounds) - - ctx.dump(img_file) - # Vertically flip exported image to align coordinate systems - return cv2.imread(img_file, cv2.IMREAD_GRAYSCALE)[::-1, :] - -def pcb_area_mask(outline, scale, bounds): - # Merge layers to target mask - img = render_gerbers_to_image(outline, scale=scale, bounds=bounds) - # Extend - imgh, imgw = img.shape - img_ext = np.zeros(shape=(imgh+2, imgw+2), dtype=np.uint8) - img_ext[1:-1, 1:-1] = img - # Binarize - img_ext[img_ext < 128] = 0 - img_ext[img_ext >= 128] = 255 - # Flood-fill - cv2.floodFill(img_ext, None, (0, 0), (255,)) # Flood-fill with white from top left corner (0,0) - img_ext_snap = img_ext.copy() - cv2.floodFill(img_ext, None, (0, 0), (0,)) # Flood-fill with black - cv2.floodFill(img_ext, None, (0, 0), (255,)) # Flood-fill with white - return np.logical_xor(img_ext_snap, img_ext)[1:-1, 1:-1].astype(float) - -def generate_template( - silk, mask, copper, outline, drill, - image, - process_resolution:float=6, # mil - resolution_oversampling:float=10, # times - status_print=lambda *args:None - ): - - silk, mask, copper, outline, *drill = map(gerber.load_layer_data, [silk, mask, copper, outline, *drill]) - silk.layer_class = 'topsilk' - mask.layer_class = 'topmask' - copper.layer_class = 'top' - outline.layer_class = 'outline' - - - f = 1.0 if outline.cam_source.units == 'metric' else 25.4 - scale = (1000/process_resolution) / 25.4 * resolution_oversampling * f # dpmm - bounds = outline.cam_source.bounding_box - - # Create a new drawing context - ctx = GerberCairoContext(scale=scale) - - ctx.render_layer(outline, bounds=bounds) - ctx.render_layer(copper, bounds=bounds) - ctx.render_layer(mask, bounds=bounds) - ctx.render_layer(silk, bounds=bounds) - for dr in drill: - ctx.render_layer(dr, bounds=bounds) - ctx.dump(image) - -def paste_image( - target_gerber:str, - outline_gerber:str, - source_img:np.ndarray, - subtract_gerber:list=[], - extend_overlay_r_mil:float=6, - extend_picture_r_mil:float=2, - status_print=lambda *args:None, - debugdir:str=None): - - debugctr = 0 - def debugimg(img, name): - nonlocal debugctr - if debugdir: - cv2.imwrite(path.join(debugdir, '{:02d}{}.png'.format(debugctr, name)), img) - debugctr += 1 - - # Parse outline layer to get bounds of gerber file - status_print('Parsing outline gerber') - outline = gerber.loads(outline_gerber) - bounds = (minx, maxx), (miny, maxy) = outline.bounding_box - grbw, grbh = maxx - minx, maxy - miny - status_print(' * outline has offset {}, size {}'.format((minx, miny), (grbw, grbh))) - - # Parse target layer - status_print('Parsing target gerber') - target = gerber.loads(target_gerber) - (tminx, tmaxx), (tminy, tmaxy) = target.bounding_box - status_print(' * target layer has offset {}, size {}'.format((tminx, tminy), (tmaxx-tminx, tmaxy-tminy))) - - # Read source image - imgh, imgw = source_img.shape - scale = math.ceil(max(imgw/grbw, imgh/grbh)) # scale is in dpmm - status_print(' * source image has size {}, going for scale {}dpmm'.format((imgw, imgh), scale)) - - # Merge layers to target mask - target_img = generate_mask(outline, target, scale, bounds, debugimg, status_print, extend_overlay_r_mil, subtract_gerber) - - # Threshold source image. Ideally, the source image is already binary but in case it's not, or in case it's not - # exactly binary (having a few very dark or very light grays e.g. due to JPEG compression) we're thresholding here. - status_print('Thresholding source image') - qr = 1+2*max(1, int(extend_picture_r_mil/1000 * scale)) - source_img = source_img[::-1] - _, source_img = cv2.threshold(source_img, 127, 255, cv2.THRESH_BINARY) - debugimg(source_img, 'thresh') - - # Pad image to size of target layer images generated above. After this, `scale` applies to the padded image as well - # as the gerber renders. For padding, zoom or shrink the image to completely fit the gerber's rectangular bounding - # box. Center the image vertically or horizontally if it has a different aspect ratio. - status_print('Padding source image') - tgth, tgtw = target_img.shape - padded_img = np.zeros(shape=target_img.shape, dtype=source_img.dtype) - offx = int((minx-tminx if tminx < minx else 0)*scale) - offy = int((miny-tminy if tminy < miny else 0)*scale) - offx += int(grbw*scale - imgw) // 2 - offy += int(grbh*scale - imgh) // 2 - endx, endy = min(offx+imgw, tgtw), min(offy+imgh, tgth) - print('off', (offx, offy), 'end', (endx, endy), 'img', (imgw, imgh), 'tgt', (tgtw, tgth)) - padded_img[offy:endy, offx:endx] = source_img[:endy-offy, :endx-offx] - debugimg(padded_img, 'padded') - debugimg(target_img, 'target') - - # Mask out excluded gerber features (source silk, holes, solder mask etc.) from the target image - status_print('Masking source image') - out_img = (np.multiply((padded_img/255.0), (target_img/255.0) * -1 + 1) * 255).astype(np.uint8) - - debugimg(out_img, 'multiplied') - - # Calculate contours from masked target image and plot them to the target gerber context - status_print('Calculating contour lines') - plot_contours(out_img, - target, - offx=(minx, miny), - scale=scale, - status_print=lambda *args: status_print(' ', *args)) - - # Write target gerber context to disk - status_print('Generating output gerber') - from gerber.render import rs274x_backend - ctx = rs274x_backend.Rs274xContext(target.settings) - target.render(ctx) - out = ctx.dump().getvalue() - status_print('Done.') - return out + tmpdir = Path(tmpdir) + source = Path(input) + + filetype = 'svg' + + if not top and not bottom: # autogenerate two file names if neither --top nor --bottom are given + # /path/to/gerber/dir -> /path/to/gerber/dir.preview-{top|bottom}.svg + # /path/to/gerbers.zip -> /path/to/gerbers.zip.preview-{top|bottom}.svg + # /path/to/single/file.grb -> /path/to/single/file.grb.preview-{top|bottom}.svg + outfiles = { + 'top': source.parent / f'{source.name}.preview-top.{filetype}', + 'bottom': source.parent / f'{source.name}.preview-top.{filetype}' } + else: + outfiles = { + 'top': Path(top) if top else None, + 'bottom': Path(bottom) if bottom else None } + # If source is not a directory with gerber files (-> zip/single gerber), make it one + if not source.is_dir(): + tmp_indir = tmpdir / 'input' + tmp_indir.mkdir() -def plot_contours( - img:np.ndarray, - layer:gerber.rs274x.GerberFile, - offx:tuple, - scale:float, - debug=lambda *args:None, - status_print=lambda *args:None): - from gerber.primitives import Line, Region, Circle - imgh, imgw = img.shape - - # Extract contour hierarchy using OpenCV - status_print('Extracting contours') - # See https://stackoverflow.com/questions/48291581/how-to-use-cv2-findcontours-in-different-opencv-versions/48292371 - contours, hierarchy = cv2.findContours(img, cv2.RETR_TREE, cv2.CHAIN_APPROX_TC89_KCOS)[-2:] - - aperture = list(layer.apertures)[0] if layer.apertures else Circle(None, 0.10) - - status_print('offx', offx, 'scale', scale) - - xbias, ybias = offx - def map(coord): - x, y = coord - return (x/scale + xbias, y/scale + ybias) - def contour_lines(c): - return [ Line(map(start), map(end), aperture, units=layer.settings.units) - for start, end in zip(c, np.vstack((c[1:], c[:1]))) ] - - done = [] - process_stack = [-1] - next_process_stack = [] - parents = [ (i, first_child != -1, parent) for i, (_1, _2, first_child, parent) in enumerate(hierarchy[0]) ] - is_dark = True - status_print('Converting contours to gerber primitives') - with tqdm.tqdm(total=len(contours)) as progress: - while len(done) != len(contours): - for i, has_children, parent in parents[:]: - if parent in process_stack: - contour = contours[i] - polarity = 'dark' if is_dark else 'clear' - debug('rendering {} with parent {} as {} with {} vertices'.format(i, parent, polarity, len(contour))) - debug('process_stack is', process_stack) - debug() - layer.primitives.append(Region(contour_lines(contour[:,0]), level_polarity=polarity, units=layer.settings.units)) - if has_children: - next_process_stack.append(i) - done.append(i) - parents.remove((i, has_children, parent)) - progress.update(1) - debug('skipping to next level') - process_stack, next_process_stack = next_process_stack, [] - is_dark = not is_dark - debug('done', done) + if source.suffix.lower() == '.zip' or is_zipfile(source): + with ZipFile(source) as f: + f.extractall(path=tmp_indir) -# Utility foo -# =========== + else: # single input file + shutil.copy(source, tmp_indir) -def find_gerber_in_dir(dir_path, extensions, exclude=''): - contents = os.listdir(dir_path) - exts = extensions.split('|') - excs = exclude.split('|') - for entry in contents: - if any(entry.lower().endswith(ext.lower()) for ext in exts) and not any(entry.lower().endswith(ex) for ex in excs if exclude): - lname = path.join(dir_path, entry) - if not path.isfile(lname): + source = tmp_indir + # source now is a directory with gerber files. + + bounds = None + if bbox: + elems = [ int(elem) for elem in re.split('[,/ ]', bbox) ] + if len(elems) not in (2, 4): + raise click.BadParameter( + '--bbox must be either two floating-point values like: w,h or four like: x,y,w,h') + + elems = [ float(e) for e in elems ] + + if len(elems) == 2: + bounds = [0, 0, *elems] + else: + bounds = elems + + matches = match_gerbers_in_dir(source) + for side in ('top', 'bottom'): + flattened = [ e for for_this_layer in matches[side].values() for e in for_this_layer ] + + if not outfiles[side]: + continue + + if not flattened: + warnings.warn(f'No input gerber files found for {side} side') continue - with open(lname, 'r') as f: - return lname, f.read() - raise ValueError(f'Cannot find file with suffix {extensions} in dir {dir_path}') + def load(layer, path): + print('loading', layer, path) + grb = gerber.load_layer(str(path)) + grb.layer_class = LAYER_CLASSES.get(layer, 'unknown') + return grb + + layers = { layer: [ load(layer, path) for path in files ] + for layer, files in matches[side].items() + if files } + + for layer, elems in layers.items(): + if len(elems) > 1 and layer != 'drill': + raise click.UsageError(f'Multiple files found for layer {layer}: {", ".join(matches[side][layer]) }') + + unitses = set(layer.cam_source.units for items in layers.values() for layer in items) + if len(unitses) != 1: + # FIXME: we should ideally be able to deal with this. We'll have to figure out a way to update a + # GerberCairoContext's scale in between layers. + raise SystemError('Input gerber files mix metric and imperial units. Please fix your export.') + units, = unitses + + # cairo-svg uses a hardcoded dpi value of 72. pcb-tools does something weird, so we have to scale things + # here. + scale = 1/25.4 if units == 'metric' else 1.0 # pcb-tools gerber scale + scale *= 72.0 # cairo-svg dpi + # NOTE: When the user has not set explicit bounds, we automatically extract the design's bounding box from + # the input gerber files. If a folder is used as input, we use the outline gerber and barf if we can't find + # one. If only a single file is given, we simply use that file's bounding box + # + # We have to do things this way since gerber files do not have explicit bounds listed. + # + # Note that the bounding box extracted from the outline layer usually will be one outline layer stroke widht + # larger in all directions than the finished board. + if not bounds: + if 'outline' in layers: + bounds = calculate_apertureless_bounding_box(layers['outline'][0].cam_source) + + elif len(flattened) == 1: + bounds = flattened[0].cam_source.bounding_box + + else: + raise click.UsageError('Cannot find an outline file and no --bbox given.') + + ctx = GerberCairoContext(scale=scale) + for layer_name in LAYER_RENDER_ORDER: + for to_render in layers.get(layer_name, ()): + ctx.render_layer(to_render, bounds=bounds) + print('pixel size:', ctx.scale_point(ctx.size_in_inch), 'in inch:', ctx.size_in_inch) + ctx.dump(str(outfiles[side])) + +# Utility foo +# =========== # Gerber file name extensions for Altium/Protel | KiCAD | Eagle +# Note that in case of KiCAD these extensions occassionally change without notice. If you discover that this list is not +# up to date, please know that it's not my fault and submit an issue or send me an email. LAYER_SPEC = { 'top': { 'paste': '.gtp|-F_Paste.gbr|-F.Paste.gbr|.pmc', @@ -292,81 +152,65 @@ LAYER_SPEC = { 'mask': '.gts|-F_Mask.gbr|-F.Mask.gbr|.stc', 'copper': '.gtl|-F_Cu.gbr|-F.Cu.gbr|.cmp', 'outline': '.gko|.gm1|-Edge_Cuts.gbr|-Edge.Cuts.gbr|.gmb', + 'drill': '.drl|.txt|-npth.drl', }, 'bottom': { 'paste': '.gbp|-B_Paste.gbr|-B.Paste.gbr|.pms', 'silk': '.gbo|-B_SilkS.gbr|-B.SilkS.gbr|.pls', 'mask': '.gbs|-B_Mask.gbr|-B.Mask.gbr|.sts', 'copper': '.gbl|-B_Cu.gbr|-B.Cu.gbr|.sol', - 'outline': '.gko|.gm1|-Edge_Cuts.gbr|-Edge.Cuts.gbr|.gmb' + 'outline': '.gko|.gm1|-Edge_Cuts.gbr|-Edge.Cuts.gbr|.gmb', + 'drill': '.drl|.txt|-npth.drl', }, } -# Command line interface -# ====================== - -def process_gerbers(source, target, image, side, layer, debugdir): - if not os.path.isdir(source): - raise ValueError(f'Given source "{source}" is not a directory.') - - # Load input files - source_img = cv2.imread(image, cv2.IMREAD_GRAYSCALE) - if source_img is None: - print(f'"{image}" is not a valid image file', file=sys.stderr) - sys.exit(1) - - tlayer, slayer = { - 'silk': ('silk', 'mask'), - 'mask': ('mask', 'silk'), - 'copper': ('copper', None) - }[layer] - - layers = LAYER_SPEC[side] - tname, tgrb = find_gerber_in_dir(source, layers[tlayer]) - print('Target layer file {}'.format(os.path.basename(tname))) - oname, ogrb = find_gerber_in_dir(source, layers['outline']) - print('Outline layer file {}'.format(os.path.basename(oname))) - subtract = find_gerber_in_dir(source, layers[slayer]) if slayer else None - - # Prepare output. Do this now to error out as early as possible if there's a problem. - if os.path.exists(target): - if os.path.isdir(target) and sorted(os.listdir(target)) == sorted(os.listdir(source)): - shutil.rmtree(target) - else: - print('Error: Target already exists and does not look like source. Please manually remove the target dir before proceeding.', file=sys.stderr) - sys.exit(1) - - # Generate output - out = paste_image(tgrb, ogrb, source_img, [subtract], debugdir=debugdir, status_print=lambda *args: print(*args, flush=True)) - - shutil.copytree(source, target) - with open(os.path.join(target, os.path.basename(tname)), 'w') as f: - f.write(out) - -def render_preview(source, image, side, process_resolution, resolution_oversampling): - def load_layer(layer): - name, grb = find_gerber_in_dir(source, LAYER_SPEC[side][layer]) - print(f'{layer} layer file {os.path.basename(name)}') - return grb - - outline = load_layer('outline') - silk = load_layer('silk') - mask = load_layer('mask') - copper = load_layer('copper') - - try: - nm, npth = find_gerber_in_dir(source, '-npth.drl') - print(f'npth drill file {nm}') - except ValueError: - npth = None - nm, drill = find_gerber_in_dir(source, '.drl|.txt', exclude='-npth.drl') - print(f'drill file {nm}') - drill = ([npth] if npth else []) + [drill] - - generate_template( - silk, mask, copper, outline, drill, - image, - process_resolution=process_resolution, - resolution_oversampling=resolution_oversampling, - ) +# Maps keys from LAYER_SPEC to pcb-tools layer classes (see pcb-tools'es gerber/layers.py) +LAYER_CLASSES = { + 'silk': 'topsilk', + 'mask': 'topmask', + 'paste': 'toppaste', + 'copper': 'top', + 'outline': 'outline', + 'drill': 'drill', + } + +LAYER_RENDER_ORDER = [ 'copper', 'mask', 'silk', 'paste', 'outline', 'drill' ] + +def match_gerbers_in_dir(path): + out = {} + for side, layers in LAYER_SPEC.items(): + out[side] = {} + for layer, match in layers.items(): + out[side][layer] = list(find_gerber_in_dir(path, match)) + return out + +def find_gerber_in_dir(path, extensions): + exts = extensions.split('|') + for entry in path.iterdir(): + if not entry.is_file(): + continue + + if any(entry.name.lower().endswith(suffix.lower()) for suffix in exts): + yield entry + +def calculate_apertureless_bounding_box(cam): + ''' pcb-tools'es default bounding box function returns the bounding box of the primitives including apertures (i.e. + line widths). For determining a board's size from the outline layer, we want the bounding box disregarding + apertures. + ''' + + min_x = min_y = 1000000 + max_x = max_y = -1000000 + + for prim in cam.primitives: + bounds = prim.bounding_box_no_aperture + min_x = min(bounds[0][0], min_x) + max_x = max(bounds[0][1], max_x) + + min_y = min(bounds[1][0], min_y) + max_y = max(bounds[1][1], max_y) + + return ((min_x, max_x), (min_y, max_y)) +if __name__ == '__main__': + render_preview() |