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---
title: "Hardware Security Module Basics"
date: 2019-05-17T15:29:20+08:00
---
Hardware Security Modules and Security Research and Cryptography
================================================================
On May 17 2019 I gave a short presentation on the fundamentals of hardware security modules at the weekly seminar of
Prof. Mori's security research working group at Waseda University. The motivation for this was that outside of low-level
hardware security people and people working in the financial industry HSMs are not thought about that often. In
particular most network or systems security people would not consider them an option. Also it could turn out to be
really interesting to think about what could be done with an HSM in conjunction with modern cryptography (instead of
just plain old RSA-OAEP and AES-CBC).
`Click here to download a PDF with the slides for this talk. <mori_semi_hsm_talk_web.pdf>`__
Ideas for research in HSMs
==========================
Preparing for this talk brought me back to some research ideas I've been working on for a while now. Since I'm not sure
I'll find the time to properly research this topic, I thought it would be great to write down some rought outlines first
for future reference.
The Problem with current HSM tech
---------------------------------
Currently, HSMs are only used in certain specific niche applications such as certificate authority key management and
financial transaction data handling. One key reason for this is that HSMs currently don't provide the affordances that
would be needed for them to be adopted more widely by the cryptographic and security engineering community. As far as I
can tell, the two core missing affordances are:
1. To be more widely adopted, HSMs must become less expensive. Currently, they go for several tens of thousands of Euro,
which puts them outside most budgets.
2. To be more widely adopted, HSMs must provide the standardized programming interfaces familiar to cryptographic
developers. Currently, every HSM vendor has their own custom cryptographic API and a developer will have to train on
one specific vendor's tooling. Furthermore, any documentation of these internals is kept secret behind NDAs. This
constitutes a high barrier to entry, decreasing adoption in particular with young developers accustomed to
open-source ecosystems.
Attacking cost of implementation
--------------------------------
The first issue can be addressed by simply creating a viable low-cost alternative. There is no fundamental technical
reason for the high cost of HSMs. This cost is instead due to manufacturers trying to recoup their expenses for R&D as
well as certification from the small volumes HSMs are sold in.
Compared to system integration and certification the pure R&D cost of HSM defense mechanisms themselves is not too high
in an academic context it should be feasible to develop a sort of HSM blueprint that can then be cheaply produced by
anyone in need. Since the application areas outlined here are far from the core business areas of the clients of
established HSM vendors this would most likely not be a realistic threat to any established vendor's business and a
co-existence of both should not pose any problems in the short term.
Benefits of an academic HSM standard
------------------------------------
Tackling the high cost of current HSM hardware with an open-source HSM blueprint would yield
several academic advantages beyond cost reduction.
1. An open-source blueprint could serve as an academic reference design to evaluate and compare other HSM designs
against. For instance this would not only allow quantifying the effectiveness of academic security measures but also
allow an evaluation of commercial HSMs.
2. An open-source blueprint could stimulate academic research in this academically very quiet albeit commercially
important area. This research would ultimately benefit everyone employing HSMs by raising security standards in the
field. Since HSMs are never solely relied upon for overal system security both defensive and offensive security
research would yield these benefits.
3. An open-source blueprint would encourage new people to get into the field and both apply HSMs to practical problems
as well as improve HSMs themselves. Currently, this is highly discouraged due to the strictly proprietary nature of
all available systems.
4. Finally, developing an open-source HSM blueprint might yield new findings in adjacent academic areas due to the
hightly multi-disciplinary nature of security research in general and HSM design in particular.
Scope of an academic HSM standard
---------------------------------
An academic HSM blueprint would need to be flexible so that researchers can adapt it to their particular problem. A
modular architecture would lend itself to this flexibility. Fundamentally, there would be three components to this
architecture. First, a **base** containing infrastructure such as the surveillance microcontroller, power supplies,
power supply filtering and hardware DPA countermeasures, and possibly a standardized mechanical and electrical
interface.
Next to the base, a system integrator would put their *payload*. The nature of this payload is intentionally kept
unspecified, and it might be anything from a cryptographic microcontroller to a small embedded system such as a
raspberry pi single board computer. Keeping the *payload* open like this achieves two benefits: It gives the HSM
blueprint's user *their* familiar tooling and the hardware *they* need, allowing fast adoption. Someone well-versed in
e.g. Javascript could literally implement their cryptography in Javascript, run it on an off-the-shelf raspberry pi and
just apply the HSM blueprint around it. In addition, keeping the *payload* open reduces the scope of what needs to be
implemented. Building a general SDK on top of something like a bare ARM SoC such as a TI OMAP or a Freescale/NXP IMX
would be a considerable additional burden, on top of the actual HSM design. Keeping the *payload* open allows research
to concentrate on the actual point, the HSM design.
The final and most important component would be a set of *security measures* that can be combined with the base to
form the final HSM. Each of these *security measures* would entail a detailed specification of its design, manufacture
and security properties. These *security measures* could be simple things like tamper switches or potting, but could
also be complex things like security meshes.
Given these three components -- *base*, *payload* and *security measures* as detailed specifications any engineer should
be able to design and manufacture a HSM customized to their needs. Unifying these three components within the HSM
blueprint would be a set of reference designs. Each reference design would implement a particular parametrization of the
three architectural components with a physical hole cut out where the payload would go.. These reference designs would
for one serve to guide any implementer on the customization and integration of their own derivation from the blueprint.
In addition it would serve as an extremely simple, low-cost point of entry into the ecosystem. A curious researcher
could simply replicate the reference design and put their existing payload inside. Practically this might mean e.g. a
researcher having PCBs produced according to the design files for a reference design for a mesh-based HSM, producing
their own mesh, physically glueing a raspberry pi SBC into the middle of it, and potting the resulting system. Given the
ease of prototype PCB fabrication today this would realistically allow evaluation of HSM technologies on a budget that
is orders of magnitude less than the cost of current HSMs.
Research ideas for tamper detection mechanisms
==============================================
The core component of an HSM blueprint would be a suite of tamper detection mechanisms. Following are a few ideas on how
to improve on the current state of the art of membrane tamper switches plus temperature sensors plus PCB and printed
security meshes plus potting.
Improvements on existing techniques
-----------------------------------
Light sensors
~~~~~~~~~~~~~
**Advanced analog sensing**
**Self-test functionality**
Security meshes
~~~~~~~~~~~~~~~
**Analog sensing**
DIY or small lab mesh production
--------------------------------
**3D metal patterning techniques** refers to any technique for producing thin, patterned metal structures on a
three-dimensional plastic substrate. The basic process would consist of 3D-printing the polymer substrate, depositing a
thin metal layer on top and then patterning this metal layer. A good starting point here would be the recent work of
`Ben Kraznow`_ on this exact thing.
**Copper filament methods** would be any method embedding copper wire from a spool in some resin or other matrix. This
could mean either of a systematic approach of carefully winding or folding the copper wire into patterns or a
non-systematic approach of simply stuffing a large tangle of copper wire into a small space. The main challenge with the
former would be to find a non-tedious way of production. The main challenge with the latter would be to find process
parameters that guarantee complete coverage of the HSM without holes or other areas of lower sensitivity to intrusions.
Both approaches would require careful consideration of the overall design including the polymer resin supporting
structure to ensure sensitivity against attacks since copper wire is mechanically much stronger than the micrometre-thin
metal coatings used in patterning techniques.
Envelope measurement
--------------------
Finally, I think there is another set of currently under-utilized tamper-detection methods that would be very
interesting to explore. I am not aware of an academic term for these, so I am just going to dub them *envelope
measurement* here.
The fundamental apporach of a mesh is to build a physical security envelope (the mesh) that physically detects when it
is disturbed (open or short circuits). This approach works well but has the disadvantage that these meshes are rather
complex to manufacture since effectively every part of them is acting as a sensing element. A conceptually more complex
but in practice potentially simpler approach might be to split the functions of security envelope and sensing element.
This would mean that in place of the mesh, some form of passive element such as metal foil forms the security envelope
which is then checked for tampering using a very sensitive sensor inside. This remote-sensing approach might simplify
the manufacture of the envelope itself and thus yield a design that is more easily customized. Following are a few ideas
on how to approach this envelope measurement problem.
**Ultrasonic** If the HSM is potted, a few ultrasonic transducers could be added inside the potting. With several
transducers, any one could be used to transmit ultrasound while the others measure complex phase and energy of the
signal they receive. The circuitry for this could be made fairly simple if using a static transmit frequency or a low
chirp rate by using a homodyne receiver built around a comparator fed into some timers. This approach would likely
detect any mechanical attack and would also rule out chemical attacks involving liquids (though starting from which
amount of liquid depends on receiver sensitivity). The main disadvantages might be high power consumption and cost and
size of the ultrasonic transducers. Traditional cheap transducers made for air as a transmission medium are fairly large
and might not adequately couple into potting compound. If somehow one could convince a standard small piezo element to
do the same job that would be great as far as cost and size are concerned. A concern in some fringe use cases might be
suceptibility to ambient noise, though this could easily be reduced at the expense of space and heat dissipation
capacity by adding sound dampening on the outside. A likely attack vector against this approach might be using a laser
cutter to drill a hole through the potting compound, then inserting probes carefully chosen to not couple too much
to the potting compound ultrasonically.
**Light** In either an unpotted HSM or one potted with a transparent (at some wavelengths) potting compound one could
embed LEDs and photodiodes in a similar setup to the ultrasonic setup described above. In contrast to the ultrasound,
the LEDs would literally have to light up the HSM's interior and shadows might be an issue since the HSM is likely some
flat rectangular shape. A possible solution to this would be to coat both the embedded payload and the lid with some
highly reflective paint such as some glossy silver paint or simple white paint. The basic approach might be as simple as
simply turning on several LEDs distributed throughout the HSM in turn and measuring amplitude at several photodetectors,
or as complex as doing a LIDAR-like phase measurement sweeping through a range of frequencies to determine not only
absorption but also phase/distance characteristics between emitter LED and detector photodiode. Using some high-gain TIA
along with a homodyne detector (lock-in amplifier) and changing emitter intensity, very precise measurements of both
absorption and phase might be possible, as might be measurements through almost opaque, diffuse potting compounds such
as a grey epoxide resin. The main disadvantages of this method would likely be the need to thoroughly light-proof the
entire HSM (likely by wrapping it in metal foil) and the potentially high cost of transmitter and receiver circuitry
(nice TIAs aren't cheap). To be effective against attacks using e.g. very fine drills and probes the system would likely
have to be very sensitive.
**Radar** Finally, one could turn to standard radar techniques to fingerprint the inside of the HSM. The goal here would
be fingerprinting instead of mapping since only changes need to be detected. In this approach one could use homodyne
detection to improve sensitivity and reduce receiver complexity, and sweep frequencies similar to an FMCW radar (but
probably without exploiting the self-demodulation effect). Besides high cost, this approach has two disadvantages.
First, such a system would likely not go beyond 24GHz or maybe 40GHz due to component availability issues. Even at 40GHz
the wavelength in the potting compound would be in the order of magnitude of several millimeters. Fine intrusions using
some tool chosen to not interact too much with the EM field inside the HSM such as a heated ceramic needle or simply a
laser cutter might not be detectable using this approach. In any case, this system would certainly not be able to detect
small holes piercing the HSM enclosure. The HSM enclosure would have to be made into an RF shield, likely by using some
metal foil in it.
Overall in the author's opinion these three techniques are most promising in order *Light*, *Ultrasonic*, *Radar*. Light
would prbably provide the best sensitivity at expense of some cost. Ultrasonic might be used in conjunction with light
to cover some additional angles since it is potentially very low-cost. Radar seems hard to engineer into a solution that
works reliably and also would likely be at least an order of magnitude more expensive than the other two technologies
while not providing better sensitivity.
.. _`Ben Kraznow`: https://www.youtube.com/watch?v=Z228xymQYho
.. _affordances: https://en.wikipedia.org/wiki/Affordance
|